Additive Manufacturing Lead Engineer at Eaton USA

Wimborne Minster, England, United Kingdom -

Full Time

Start Date

Immediate

Expiry Date

28 Aug, 26

Salary

0.0

Posted On

30 May, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Metal AM Machines, Aerospace Manufacturing, Solidworks, AutoCAD, Poka-Yoke, GD&T, Six Sigma, 8D, Root Cause Analysis, PFMEA, LPBF, EBPBF, 3D Modeling, Project Management, Process Optimization, MRL Reviews

Industry

electrical;Appliances;and Electronics Manufacturing

Description

Eaton Wimborne Located in Wimborne, Dorset, Eaton's Aerospace division is a global leader in aerospace fuel systems, renowned for delivering fully integrated solutions for both fixed and rotary-wing aircraft. Our Wimborne facility specialises in cutting-edge air-to-air refuelling systems, advanced refuelling probes, air-to-air and air-to-ground launch systems utilising both pneumatic and pyrotechnic ejection technologies, as well as a range of Defensive Aids Sub-Systems. What you’ll do: Within the facilities Eaton has recently opened a new center of Additive Manufacturing where we are seeking a Lead Additive Manufacturing Engineer to serve as the technical expert. This individual will define, implement, and optimize the manufacturing, processing, and inspection methods required to deliver high‑quality, additively manufactured aerospace components. The role involves close collaboration with design engineers, additive engineers, technicians, and internal customers to advance AM product development, industrialization, and production readiness. Key Responsibilities: Technical expert for AM LPBF and EBPBF technology in Aerospace Set up additive build files, post processing, part inspection, troubleshooting and process documentation Optimize manufacturing processes, post‑processing operations, and inspection methods for additively manufactured components Design AM Parts and Supports - 3D modeling Introduce new Additive products in production utilizing the New Product Introduction process in accordance with established standards and best practices driving a right the first-time philosophy. Present and Lead AM product MRL reviews with Customers Act as a Design and Process mentor to other engineers Review and recommend changes for AM processes; WI and specs Manage Material and process characterization work for new AM processes MRL owner for many AM projects across the 4 divisions Support new machines Implementation Support Safety; 5S; Maintenance and Calibration of AM Machines Researches, justifies, and implements new manufacturing processes Supports development and execution of overall manufacturing strategy that supports the AM Team business strategy to meet cost, quality and delivery. Support and Own Government funded projects with Collaboration with ERL. Develops and implements effective mistake proofing as part of continuous improvement and root cause/corrective action. Participates as an active member in Rapid Improvement Events (RIE) to eliminate waste and drive standardization. Create and maintain the AM process Value Stream Develop in process monitoring and analyze data from AM Machines Qualifications: HND in Mechanical Discipline. Min. of 5 to 7 yrs experience in machine shop and manufacturing engineering related environment. Skills: Experience in running metal AM Machines Manufacturing Experience in Aerospace CAD Modeling experience: Solidworks/AutoCAD Practical experience in mistake proofing (Poka-Yoke) Proficient in the interpretation and application of Geometric Dimensioning and Tolerancing Ability to manage multiple projects/activities; results driven. Understanding of problem-solving methodologies and risk assessment tools (Six Sigma, 8D, root cause analysis, PFMEA)

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Responsibilities

Serve as the technical expert for additive manufacturing to define and optimize processing and inspection methods for aerospace components. Lead the industrialization of AM products and mentor other engineers through the New Product Introduction process.