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• Develop manufacturing process: lead, engineer line layouts and Implement the Battery Manufacturing processes and launch manufacturing facilities. Processes specific to electrode (mixing, coat, press, slit).
• Lead simultaneous engineering with Product, Purchasing and Suppliers to deliver manufacturing feasibility: Drive design for manufacturability for new Cell and Module products.
• Work closely with OEM’s in the design of manufacturing equipment, process and tooling
• Collaborate with automation and other technology partners to develop competitive solutions for productivity Understand and own ROI.
• Lead development of Quality methods including process failure mode and analysis (PFMEA), associated gauging requirements and inspection methods. Deliver a Control plan per the quality strategy.
• Develop Assembly system solutions including workstation requirements (work content, automated versus manual, buffering strategy, redundancy requirements, etc.)
• Define Cycle time / OEE and other performance target with industrial engineering to develop optimal operating and labor strategies.
• Define equipment acceptance criteria including duration, target results, and quality inspection plan.
• Manage schedule and budget.
• Track and own change management to deliver Quality / Cost and Timing
• Lead equipment installation and coordinate with building and utilities team
• Lead on site equipment buyoff per acceptance procedures
• Support plant operations to achieve System performance objectives OEE, Cycle time / JPH et all
• Enable successful process and system transition to plant operations.
• Create detailed Manufacturing Instructions to document new processes.
• Provide relevant process documentation (drawings, PM plans, spare parts, training manuals etc
• Create and document detailed Manufacturing process know for new technologies and methods.
• Provide plant assistance to support launch requests and extraordinary needs w/existing cell suppliers.