Cockpit & Trim Computer Aided Engineer (CAE) at Ford Global Career Site

Dearborn, Michigan, United States -

Full Time

Start Date

Immediate

Expiry Date

16 Jan, 26

Salary

0.0

Posted On

18 Oct, 25

Experience

2 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Finite Element Analysis, Structural Mechanics, Dynamics, Vibration, Dynamic Non-Linear Analysis, Modal Analysis, Pre-Processing Software, Hypermesh, LS-DYNA, ABAQUS, NASTRAN, Optimization Tools, Automotive Body Interior Design, Crashworthiness, Occupant Safety, Noise Vibration Harshness

Industry

Motor Vehicle Manufacturing

Description

This role is responsible for the CAE method development and improvement, CAE support for Cockpit and Trim applications for programs throughout all phases of the product development process including Studio, Design, Validation and Launch. CAE Model Development, Analysis and Optimization: Develop and refine detailed Finite Element (FE) models of automotive body interior and their components using pre-processing software such as Hypermesh. Conduct advanced dynamic non-linear CAE analyses, primarily using LS-DYNA and ABAQUS, to evaluate the structural integrity, crashworthiness, and occupant safety performance of body interior systems under various loading conditions. Perform modal analysis using NASTRAN to understand the vibrational characteristics and natural frequencies of Cockpit and Trim structures, contributing to noise, vibration, and harshness (NVH) performance. Analyze and interpret complex simulation results, providing actionable insights and recommendations for design optimization and performance improvement. Ensure CAE models and simulations adhere to established modeling guidelines and industry best practices. Collaborate extensively with cross-functional teams, including Design and Release engineers (primary customer), technical specialists, and architecture CAE teams, to integrate CAE findings into the design process. Contribute to the development and implementation of new CAE methodologies, tools, and processes to improve efficiency, accuracy, and predictive capabilities. Develop best practices to improve overall Cockpit and Trim virtual validation process. Support physical testing activities by providing pre-test predictions and post-test correlation analysis. Bachelor's or master's degree in mechanical engineering is desired, Aerospace Engineering or a related field. 3+ years of CAE analysis experience in automotive cockpit and trim applications. Strong theoretical understanding of fundamental CAE principles, including Finite Element Analysis (FEA), structural mechanics, dynamics, and vibration. Proven experience in developing and running dynamic non-linear explicit simulations, particularly for automotive body interior systems or similar complex structures. Proficiency in CAE pre-processing software, specifically Hypermesh or ANSA, for model generation and setup. Expertise in explicit finite element solvers, particularly LS-DYNA and ABAQUS for quasi-static and dynamic non-linear analysis. Experience with modal analysis using NASTRAN. Experience with optimization tools such as MODE FRONTIER or HEEDS. Familiarity with automotive body interior design, materials, and performance requirements (e.g., strength, stiffness, frequency, durability, etc.). As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder or all of the above? No matter what you choose, we offer a work life that works for you, including: Immediate medical, dental, vision and prescription drug coverage Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up childcare and more Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more Vehicle discount program for employees and family members and management leases Tuition assistance Established and active employee resource groups Paid time off for individual and team community service A generous schedule of paid holidays, including the week between Christmas and New Year's Day Paid time off and the option to purchase additional vacation time. This position is a salary grade 7 - 8. For more information on salary and benefits, click here: https://fordcareers.co/GSRnon-HTHD Visa sponsorship is NOT available for this position. Verification of employment eligibility will be required at the time of hire. We are an Equal Opportunity Employer committed to a culturally diverse workforce. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660. LI-Hybrid #LI-JT1

Responsibilities

The role involves CAE method development and support for Cockpit and Trim applications throughout all phases of product development. Responsibilities include developing detailed Finite Element models, conducting advanced dynamic analyses, and collaborating with cross-functional teams to integrate CAE findings into the design process.