Continuous Improvement Engineer at Balanced Body Inc
Sacramento, California, United States -
Full Time


Start Date

Immediate

Expiry Date

29 Jun, 26

Salary

0.0

Posted On

31 Mar, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

No

Skills

Industrial Engineering, Lean Methodologies, Time Studies, Line Balancing, Value Stream Optimization, Standard Operating Procedures, Kaizen Events, Visual Management, Power BI, Root Cause Analysis, DMAIC, 8D, Coaching, 5S, SMED, Change Management

Industry

Wellness and Fitness Services

Description
Description Movement Changes Lives. At Balanced Body, we don't just manufacture equipment; we craft the tools that empower people to achieve their best selves. From our state-of-the-art facility in Sacramento, we blend traditional craftsmanship with cutting-edge engineering to lead the global Pilates industry. As a Continuous Improvement Engineer, you aren’t just a "data person"—you are a floor-level leader. Using Industrial Engineering rigor and Lean methodologies, you will dismantle bottlenecks, eliminate waste, and build a more scalable, disciplined operating system. You will partner across Production, Supply Chain, and Quality to turn "how we’ve always done it" into a world-class manufacturing standard. Key Responsibilities 1. Operational Flow & Industrial Engineering Capacity & Labor Analysis: Conduct time studies and line balancing to ensure our teams are set up for success, matching labor to demand with precision. Value Stream Optimization: Mapping the journey from raw material to finished product—reducing WIP, waiting times, and unnecessary movement. The Balanced Body Standard: Develop, document, and sustain the standard operating procedures (SOPs) that ensure every piece of equipment we ship meets our premium quality standards. 2. Lean Execution & Data Visualization Lead Kaizen Events: Facilitate cross-functional workshops that convert "pain points" into clear actions, owners, and due dates. Visual Management: Build and maintain the "heartbeat" of the plant through KPIs, OEE tracking, and Power BI dashboards that make performance visible to everyone from the operator to the executive. Root Cause Mastery: Lead structured problem-solving (DMAIC/8D) on recurring issues to move the facility from "firefighting" to proactive, data-driven execution. 3. Coaching & Cultural Leadership Shop Floor Credibility: Spend significant time at the Gemba. Build trust with operators and leads to foster a culture of Respectful Challenge. Team Development: Train and coach the frontline on Lean principles, 5S, and SMED, empowering them to own their work areas. Cross-Functional Bridge: Collaborate with Maintenance and Engineering to identify reliability losses and implement sustainable countermeasures. Requirements Education: Bachelor’s degree in Industrial, Manufacturing, or Mechanical Engineering. Experience: 3–7+ years of hands-on experience in a manufacturing or production environment. Technical Toolbox: Deep knowledge of Lean Manufacturing principles and structured problem-solving Data Savvy: Proficiency in Excel is required; experience with Dynamics 365 Business Central and Power BI is a significant plus. Bias for Action: You are equally comfortable at a standing desk analyzing data as you are on the floor with a stopwatch and a wrench. Change Agent: You have the "soft skills" to navigate change management, bringing people along on the journey rather than just mandating it. Disciplined Thinker: You balance a passion for improvement with a disciplined use of data and root-cause thinking.
Responsibilities
The engineer will apply Industrial Engineering rigor and Lean methodologies to optimize operational flow, conduct time studies, map value streams, and develop standard operating procedures across production, supply chain, and quality departments. Key duties include leading Kaizen events, building visual management dashboards using Power BI, and mastering structured problem-solving techniques for recurring issues.
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