Controls Engineer at SpanIdea Systems
Casa Grande, AZ 85193, USA -
Full Time


Start Date

Immediate

Expiry Date

28 Nov, 25

Salary

50.0

Posted On

28 Aug, 25

Experience

4 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

No

Skills

Functional Requirements, Power Distribution, Hmis, Scripting, Catia, Cad Tools, Relays, Sql, Python, Ladder Logic, Plc Programming, Communication Protocols, Autocad, Network Architecture, Function Block, Health Insurance, Documentation, Barcode Scanners, Structured Text

Industry

Electrical/Electronic Manufacturing

Description

OVERVIEW

We are seeking a skilled and innovative Controls Engineer to join our dynamic team. The ideal candidate will be responsible for designing, developing, and implementing control systems for various applications. This role requires a strong background in electrical engineering and programming, along with hands-on experience in manufacturing environments. The successful candidate will contribute to projects that enhance system performance and reliability while ensuring compliance with industry standards.

REQUIRED QUALIFICATIONS:

  • Expertise in control system design, including component selection, power distribution, network architecture, detailed electrical schematics, and documentation of sequences of operation and functional requirements.
  • In-depth knowledge of Allen-Bradley and/or Siemens PLCs, HMIs, I/O modules, and drives (hardware and software).
  • Strong proficiency in PLC programming using Ladder Logic, Function Block, and Structured Text.
  • Hands-on experience with Ignition SCADA software, including advanced features such as scripting, database integration, and enterprise administration.
  • Familiarity with industrial communication protocols such as Profinet, Ethernet/IP, and IO-Link.
  • Skilled in integrating PLCs with peripheral devices including VFDs, servo drives, machine vision systems, barcode scanners, and RFID readers.
  • Knowledge of industrial robotics and PLC-robot interfacing, including standard and safety I/O for program execution, collision prevention, and operator safety.
  • Solid understanding of computer networking fundamentals (OSI model, managed switches, subnets, VLANs).
  • Ability to program in higher-level languages such as Python, C#, and SQL.
  • Strong knowledge of equipment safety standards (ISO 12100, ISO 13849, ISO 10218).
  • Familiarity with common safety components such as relays, light curtains, area scanners, guard monitoring, and locking devices.
  • Proven experience delivering discrete automation projects from concept through design, programming, and commissioning.
  • Working knowledge of CAD tools such as AutoCAD and CATIA.
  • Strong organizational skills, including task tracking, schedule management, and documentation (agendas, meeting minutes).
  • Excellent presentation and communication skills, with the ability to interact professionally across all organizational levels and with external partners.

QUALIFICATIONS

  • Bachelor’s degree in Electrical, Mechanical, Computer Engineering, or a related discipline.
  • 2–5 years of experience as a Controls Engineer, preferably in the automotive industry.
  • Willingness to travel up to 25% of the time. #IT
    Job Type: Contract
    Pay: $45.00 - $50.00 per hour

Benefits:

  • Employee assistance program
  • Health insurance
  • Professional development assistance
  • Referral program

Experience:

  • Control system design: 4 years (Required)
  • Strong proficiency in PLC programming : 3 years (Required)

Ability to Commute:

  • Casa Grande, AZ 85193 (Required)

Work Location: In perso

Responsibilities
  • Serve as the subject matter expert (SME) for industrial control systems within the manufacturing engineering team, contributing to process and equipment concepts during RFQs with suppliers.
  • Define and implement hardware, software, safety, and maintenance standards for industrial control systems supporting manufacturing applications such as conveyance, material handling, dispensing, fastening, joining, and inspection.
  • Partner with equipment suppliers on controls component selection, electrical cabinet design, machine-mounted hardware design, power distribution, and cable management strategies.
  • Collaborate with suppliers on software development for programmable logic controllers (PLCs), human-machine interfaces (HMIs), industrial robots, and machine vision systems.
  • Oversee integration of equipment with higher-level factory systems including MES and SCADA.
  • Engage with project teams across all phases of equipment development—from concept through to production launch.
  • Monitor Overall Equipment Effectiveness (OEE) and drive continuous improvement initiatives to optimize performance metrics.
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