Director, Quality at Electra Aero

Manassas, Virginia, United States -

Full Time

Start Date

Immediate

Expiry Date

17 Jul, 26

Salary

0.0

Posted On

18 Apr, 26

Experience

10 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Quality management systems, AS9100, FAA Part 21, FAA Part 5, Safety management systems, Supplier quality, First article inspection, Production certification, Aerospace manufacturing, Quality leadership, Corrective action, Quality metrics, Team leadership, Regulatory compliance, Process improvement

Industry

Aviation and Aerospace Component Manufacturing

Description

About Electra Electra is building the EL9 Ultra Short - a nine-passenger hybrid-electric aircraft that takes off and lands in 150 feet. By pairing blown-lift aerodynamics with distributed electric propulsion, the EL9 opens thousands of new access points - fields, parking lots, small airstrips - that conventional aviation can't touch. We call it Direct Aviation: getting people from where they are to where they want to go, without the airports, noise, or emissions. We've filed for FAA Part 23 type certification, hold 2,200+ pre-orders, and are backed by Lockheed Martin, Honeywell, and Safran. Bristow Group has secured the first EL9 delivery slot. First EL9 test flights are planned for 2027, with certification targeted for late 2029 to 2030. The Role We're hiring a Director of Quality to build Electra's quality function from the ground up and carry it through Part 23 type certification, production certification, and into rate production. This is a builder's seat. You'll stand up the AS9100-aligned quality management system, define the quality requirements that will govern how the EL9 gets built and inspected, develop the inspection plan, lead supplier quality, and own the implementation of an FAA Part 5 Safety Management System. You'll also build the labor qualification program that ensures every person touching an EL9 is trained, certified, and current. You'll partner closely with the Director of Manufacturing Engineering on production system conformity, with Supply Chain on supplier qualification and surveillance, with the Head of Industrialization on quality system architecture, and with the Engineering and Certification organizations on the path to type certification. The quality function you build will be a true partner to Operations, Engineering, and Supply Chain - not an oversight gate. What You'll Do Build and own Electra's Quality Management System, aligned to AS9100 and FAA Part 21 requirements Lead the path to Production Certificate, partnering with Engineering and Certification to deliver the conformity, inspection, and quality data the FAA will require Define and implement quality requirements across the EL9 program, from incoming inspection through in-process and final acceptance Develop the EL9 inspection plan in partnership with Manufacturing Engineering, including First Article Inspection (FAI) processes and the data infrastructure to support them Stand up the supplier quality function, including supplier qualification, surveillance, performance management, corrective action, and the supplier portal infrastructure Lead implementation of an FAA Part 5 Safety Management System (SMS) Build the labor qualification and certification program, ensuring every operator, inspector, and technician is trained and current to the standards their work requires Serve as Electra's primary quality interface with the FAA, building the relationship and the credibility that supports the program's certification milestones Hire, develop, and lead the quality team as it scales with the program Establish quality metrics and the operating cadence that gives the executive team visibility into quality performance, COPQ, and risk What You Bring 16+ years of quality leadership experience in aerospace or another regulated, high-complexity manufacturing environment Demonstrated experience building or substantially transforming an AS9100-aligned quality management system - not just maintaining one Direct experience with FAA Part 21 and the Production Certificate process Working knowledge of FAA Part 5 SMS requirements and implementation Strong supplier quality background, including qualification, surveillance, and corrective action Track record building inspection plans and FAI processes for new aircraft or comparable complex products Experience as the primary FAA interface for a manufacturing organization Demonstrated ability to position quality as a business partner to Operations rather than as oversight Track record hiring and developing quality leaders Bachelor's degree in Engineering, Quality, or equivalent experience Nice to Have Experience standing up a quality function for a clean-sheet aircraft program through Part 23 or Part 25 type and production certification Hybrid-electric, electric, or other novel propulsion program experience Lean / TPS / Six Sigma background Experience with composites and metallic structures inspection Familiarity with NDI processes and qualification Prior experience scaling a quality organization from prototype through serial production What We Offer Competitive salary and meaningful equity in a Series B aerospace company with strategic backing from Lockheed Martin, Honeywell, and Safran Medical, dental, and vision insurance; STD, LTD, and life insurance 401(k) with immediate vesting Generous PTO, company holidays, and a paid winter break Free catered lunches, coffee, and snacks at our Manassas headquarters The chance to build the quality function for an aircraft program that will change how people and goods move Electra is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, veteran status, or any other characteristic protected by law. This position may be subject to ITAR requirements.

Responsibilities

The Director of Quality will build and lead the quality function from the ground up, ensuring alignment with AS9100 and FAA Part 21 requirements. They will oversee the implementation of the Safety Management System, manage supplier quality, and lead the path to production certification for the EL9 aircraft.