Electric Motor Design Engineer at ACE Thermal Systems

Seminole, Oklahoma, United States -

Full Time

Start Date

Immediate

Expiry Date

27 May, 26

Salary

0.0

Posted On

26 Feb, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Reverse Engineering, AC Motor Design, DC Motor Design, Electromagnetic Analysis, Thermal Analysis, Mechanical Analysis, FEA, CFD, CAD, SolidWorks, Autodesk Inventor, Performance Testing, Root Cause Analysis, Design for Manufacturability, Simulation, Validation Methodologies

Industry

Aviation and Aerospace Component Manufacturing

Description

Description Focus: lead reverse engineering projects of DC and AC motors. The candidate must have such experience and be capable of technically drive the process of reverse engineering. Key Responsibilities: Design and develop AC and DC electric motors (e.g., induction, PM, BLDC, synchronous, etc.) Perform electromagnetic, thermal, and mechanical analysis using simulation tools (FEA/CFD) Lead and perform reverse engineering efforts including: Full motor teardown and documentation Dimensional analysis and material identification Winding analysis and replication Magnetic circuit evaluation Create detailed CAD models, drawings, and manufacturing documentation Develop motor performance specifications and validation test plans Conduct performance testing (efficiency, torque, speed, thermal, vibration, noise) Analyze and optimize motor efficiency Work closely with manufacturing to ensure design for manufacturability Support prototyping, troubleshooting, and root cause analysis Evaluate competitor products and recommend design improvements Ensure compliance with applicable industry standards Lead programs through production launch, including supplier selection and qualification Ownership of developing validation methodologies to correlate simulation results with physical test data. Requirements Required Qualifications: Bachelor’s or Master’s degree in Electrical Engineering, Electromechanical Engineering, or related field 7+ years of experience in electric motor design and development, including at least one motor platform successfully developed or redesigned and launched into production Strong knowledge of electromagnetic theory and motor design principles Experience with motor simulation tools Proficiency in CAD software (SolidWorks, Autodesk Inventor) Hands-on experience with motor teardown and reverse engineering Understanding of winding techniques, lamination stacks, magnets, and insulation systems Familiarity with motor manufacturing processes and materials Ability to interpret and create detailed engineering drawings Strong analytical and problem-solving skills

Responsibilities

The role focuses on leading reverse engineering projects for AC and DC motors, requiring technical leadership in driving this process. Key duties include designing and developing various electric motors, performing multi-physics analysis using simulation tools, and leading teardown and documentation efforts for reverse engineering.