Executive - Online Quality at PepsiCola Bottling Company of New York Inc

Guwahati, Assam, India -

Full Time

Start Date

Immediate

Expiry Date

11 Mar, 26

Salary

0.0

Posted On

11 Dec, 25

Experience

2 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Quality Control, GMP, HACCP, AIB, Food Safety, Root Cause Analysis, Finished Product Inspection, Process Capability Studies, Training, Statutory Compliance, Troubleshooting, Documentation, Communication, Housekeeping Audit, Production Monitoring, Customer Complaint Resolution

Industry

Food and Beverage Services

Description

Overview Ensuring best quality of product and minimum customer complaints through stringent on-line quality control checks and finished product inspection Implementing right quality control systems/standards for the processes, physical systems and environment. Trouble shooting during online production to minimize wastage and ensure quality. Responsible for maintaining GMP, GHK GLP and internal / external audits (HACCP, AIB, Personal Hygiene, Process audit) Root cause and failure analysis for quality defects and implementation of the corrective actions. Responsibilities Conducting online quality checks in the process area to ensure that all FLI standards of quality are followed during the production process Conducting visual inspection for; Ensuring that all key operating parameters of machines are in the specified range (Peelers, Fryers, Slicer for thickness average and range, Chip Conveyors, Seasoning Tumbler) Ensuring optimum utilization of fryer oil Conducting product weak link analysis according to stipulated frequency Conducting regular quality wall meetings with S/I, Pkg leader & operatives for discussing quality defects detected online and then deciding the measures to rectify the problems Ensuring PAE analysis is conducted by operatives every hour for all lines Ensuring corrective actions are taken for all deviations in quality parameters Communicating concern areas and corrective actions to the concerned shift in-charge and production manager promptly Informing the Quality Manager in case test results indicate a crisis situation Conducting online quality checks and finished products’ inspection in the packaging area to ensure compliance with Frito Lay standards of quality Ensuring that the Quality Checkers conduct packaging quality analysis as per laid protocol Conducting random film quality checks on the basis of any special complaints received from the production department Communicating concern areas and corrective actions to the concerned operator, shift in-charge and production manager promptly Consulting the quality manager in case of criticalities Ensuring that the corrective action is implemented Driving product Wall evaluation to ascertain product quality status. Monitoring machines in the process and packaging area specifically for their effect on quality and ensuring minimum waste due to machine related factors Ensuring that the slicer blade is changed as per defined frequency. Ensuring that the peeler rollers/KKR parts are changed periodically to avoid any impact on product quality Process capability studies are conducted for seasoning system and corrective actions are taken to improve Cp/Cpk in case found low Maintaining accurate and comprehensive reports for communication to all the people concerned Ensuring that the quality checkers make correct entry of leakage & weight in SAP for each shift Circulating shift quality report consisting of key product & packaging quality parameters Ensuring that the operators make PAE recoding in assigned format on hourly basis Submitting a Weekly & Monthly Quality Report on key product & packaging quality parameters Conducting housekeeping audit to ensure implementation of safety and hygiene practices in the entire plant Inspecting the process and packaging area to ensure that the working conditions like lighting, placement of material on the shop floor are as per standard requirements and that there are no unsafe conditions in the plant Ensuring no spillage/unhygienic conditions around equipment Handling the hold material for minimizing wastages Ensuring that the hold material is cleared within 48 hours of hold-up Awarding Red, White and Yellow Non Compliance Disposition (NCD) Tags to the hold material after detailed analysis Reporting the status of the tags to the production department stating the reasons for hold-up Ensuring adherence to statutory laws (Weights and Measures & FSSA ) and internal controls Increasing awareness about statutory laws Maintaining accurate statutory records Compliance to I2C key controls Effective resolution of customer complaints Assisting the quality manager in analyzing root causes of complaint and developing a forward action plan Implementing the action plan Ensuring the complaint does not occur again Documenting all quality procedures, systems, standards, findings, hazards and corrective actions systematically Support in driving training agenda Training to operatives for TPOD, seasoning, oil quality, meal quality, packaging quality Leading LTI initiatives to ensure timely completion of trials and implementation of improved packaging configuration. Qualifications M.Sc. Chemistry, Food Tech Degree, Post Graduate in Food tech, Post Graduate in dairy technology 2 to 6 years of experience in Food/Beverage/FMCG industry Exposure to food safety systems and ISO systems Preferably Knowledge of HACCP/AIB and TPM.

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Responsibilities

The role involves conducting online quality checks and inspections to ensure compliance with quality standards during production and packaging. It also includes troubleshooting issues, maintaining quality control systems, and implementing corrective actions for quality defects.