IN_RBIN_Assistant Manager / Senior Engineer - Process Planner Template_IN at Bosch Group

Nashik, maharashtra, India -

Full Time

Start Date

Immediate

Expiry Date

27 Apr, 26

Salary

0.0

Posted On

27 Jan, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Process Planning, Budget Planning, Risk Analysis, Problem Solving, Lean Manufacturing, Agile Methodology, Statistical Tools, Quality Management, Project Management, Coaching, Value Stream Planning, Manufacturing Optimization, Electromagnetic Devices, Injection Molding, Laser Welding, Data Analytics

Industry

Software Development

Description

Company Description In India, Bosch is a leading supplier of technology and services in the areas of Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. Additionally, Bosch has in India the largest development center outside Germany, for end-to-end engineering and technology solutions. The Bosch Group operates in India through twelve companies: Bosch Limited – the flagship company of the Bosch Group in India – Bosch Chassis Systems India Private Limited, Bosch Rexroth (India) Private Limited, Bosch Global Software Technologies, Bosch Automotive Electronics India Private Limited, Bosch Electrical Drives India Private Limited, BSH Home Appliances Private Limited, ETAS Automotive India Private Limited, Robert Bosch Automotive Steering Private Limited, Automobility Services and Solutions Private Limited, Newtech Filter India Private Limited and Mivin Engg.Technologies Private Limited. In India, Bosch set-up its manufacturing operation in 1951, which has grown over the years to include 16 manufacturing sites, and seven development and application centers. The Bosch Group in India employs over 30,500 associates and generated consolidated sales of about Rs. 26,827 crores (3.1 billion euros) in fiscal year 2021-22 of which Rs. 24,406 crores (2.8 billion euros) are from consolidated sales to third parties. Bosch Limited is the flagship company of the Bosch Group. It earned revenue of over Rs. 11,782 crores (1.39 billion euros) in fiscal year 2021-22. Additional information can be accessed at www.bosch.in Job Description The purpose of this position is to translate deployed strategy, business objectives, requirements from customers, stakeholders as well as standards and regulatory requirements into technical inputs to establish value stream capable of fulfilling needs of customer and stake holder expectations, conforming to standards & guidelines as well as continuously enhancing value stream efficiency & effectiveness and achieve operational excellence. Technical Capacity Management : Plan, implement & continually develop a manufacturing value addition flow with resources e.g. space, MAE, testing, handling, etc., capable of consistently manufacturing, measuring, monitoring, validating and delivering products that meets all engineering, regulatory & requirements of the customer. Value Stream Planning : Monitor internal & external requirements (e.g. BU, Plant, VS, BP, customer), true north and VS vision, collaborate with Cross Functional stake holders to identify, monitor & drive projects to lead Value stream towards a future state, progressively raise efficiency & achieve operational excellence. Control Of Production Processes : Establish, document & develop the release of processes (e.g. CpK study, PPAP, etc), controls to manage processes (e.g. control plans, work instructions, SPC, etc), methods to track & monitor customer requirements, reaction to non-conforming parts (e.g. reaction plan) to ensure defect free products. Budget Planning & Cost Management : Estimate & propose budgets for the upcoming planning periods required to run operations, fulfil demands and execute development projects e.g., personnel, tooling, services, MAE, Project costs, etc. Track & adapt expenditure over respective periods to adhere to budget and achieve economic success Plan, implement & continually develop a manufacturing value addition flow with resources e.g. space, MAE, testing, handling, etc., capable of consistently manufacturing, measuring, monitoring, validating and delivering products that meets all engineering, regulatory & requirements of the customer. Risk Analysis & Contingency Planning : Identify & evaluate risks to sustaining intended results e.g. delivery to customer, assure zero defect products, product recalls, breakdown of single dependent machine, etc., plan, document, implement & test preventive and reactive measures to mitigate business & customer impact Problem Solving & Corrective Actions : Compile & assess deviations to defined standards in manufacturing e.g. infrastructure, processes, quality complaints, FPY, defect cost, safety incident, etc. Identify root causes, ideate, plan & implement necessary measures to fix issues to limit impact to the customer and business results MAE, Tooling & Consumable Planning : Prepare technical inquiry, scout market for suppliers of desired technology, float inquiry & receive techno-commercial offers, conduct technical discussions & narrow down potential vendors. Initiate internal process to place purchase requests to procure required items & manage regular availability. Coaching & Knowledge Management : Initiate, organize & lead engagement initiatives to coach, motivate & support team in knowledge sharing, pool collective knowledge for problem-solving, understanding & adoption of new standards, methods & technology etc, to enhance people potential, encourage innovation & organizational development. Change Initiatives & Management : Evaluate manufacturing setup for efficiency, technical constraints & ideas from associates, develop scenarios, plan (e.g. ECR process) & implement concepts (e.g. I4.0) & measures aimed at resolving issues, upgrading setup with benchmark concepts to improve efficiency & effectiveness of operations Project Management : Analyse new business requirements (e.g. product relocation, product inquiry, innovation project, etc), evaluate business case, develop project charter and project management plan,coordinate, drive and implement project plan in collaboration with cross functional teams to enable business growth Management Reporting : Compile, Organize and represent manufacturing performance data and insights to lead systematic understanding of influences and aspects in Value stream as well as support different levels of hierarchy in taking well-informed and strategic calls to support value stream goals * Engineering, process planning of Injector component assembly * Generate & drive quality, RPP projects to meet the cost/pc targets * Investment planning and realization * Coordinating installation & commissioning of machines * Coordinate ECR process * Drive the improvements coming from CoT * Implementation of BPS guidelines and ensure adherence to BPS Standards in VS processes Qualifications Bachelors degree in engineering (Mech, Production or IP) Post Graduate Master's in Business Administration / M.Tech (Desirable) Certification in Quality Management, Statistical tools,Operations management, Data Analytics, Agile methodology (Desirable) Knowledge of Automated Assembly lines, Plastic Injection Molding, Laser welding is highly desirable Additional Information Knowhow about Mfg , Assembly of Electro Magnetic devices is advantage (Solenoid assembly) Competent in the use of AIAG Core tools - PFMEA,Control Plan, WI, Engineering change management, LPC Competent in Statistical evaluation tools & Problem Solving - Shainin, 8D, Six Sigma Basic skill in operating key machines & test equipment Competent in lean manufacturing techniques (Bosch Production system) Standards - Basics, LBP, LLB, PGL, LLD Advance skill in Agile Methodology Hands on experience in Process optimization VAVE techniques, Cost saving measures, Safety improvements, Kaizen, Advance Process analysis methods Advance skills in using myMeasure (Bosch internal tools) Knowledge of BPS elements, BPS tools Experience in Electromagnet component Mfg, Injection Molding process, laser welding process is highly desirable Legal Entity: Bosch Ltd.

Responsibilities

The role involves translating business objectives and customer requirements into technical inputs to enhance manufacturing processes and achieve operational excellence. Key responsibilities include planning value streams, managing production processes, and driving continuous improvements.