Lead Quality Engineer - FAA/EASA Compliance at Eaton USA

Irvine, California, United States -

Full Time

Start Date

Immediate

Expiry Date

02 Mar, 26

Salary

0.0

Posted On

02 Dec, 25

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Quality Engineering, FAA Compliance, EASA Compliance, ISO 9001, AS9100, Safety Management System, Root Cause Analysis, Lean Manufacturing, Process Auditing, Continuous Improvement, Training, Technical Expertise, Inspection Standards, Regulatory Compliance, Customer Support, Supplier Quality Assurance

Industry

electrical;Appliances;and Electronics Manufacturing

Description

This position is responsible for executing the defined Strategic Quality Plan in collaboration with Plant Leadership. The Lead Quality Engineer oversees the development, implementation, and continuous improvement of inspection standards, methods, and procedures to ensure compliance with all applicable FAA, EASA, UK CAA regulations, as well as manufacturer specifications and recommendations. The role provides technical expertise and support across all facets of the Plant Quality Management System, including ISO 9001, AS9100, FAA 14 CFR Part 145, and EASA Part 145, CAA certifications and SMS (Safety Management System). A key responsibility is to ensure ongoing compliance with regulatory requirements through systematic review and verification processes. Additional duties include evaluating customer, industry, and internal specifications to confirm that operational processes meet or exceed quality expectations. The engineer also serves as a technical liaison, offering support to operations, customers, and suppliers to resolve quality-related issues and drive continuous improvement. Act as the liaison with all Federal officials and Customers. Maintain and keep current files of pertinent Federal Aviation Regulations, specifications, certifications, Repair Station manual, procedures and Airworthiness Directives. Manage the proper execution of FAA form 8130-3 or maintenance release tags/documentation. Manage the final acceptance of all incoming material, including new parts, supplies and the airworthiness of articles which work has been performed outside the repair station by contract. Manage the proper tagging and identification of all parts and components. Provide the continuity of inspection responsibility, assuring completion of required inspection when personnel shift or assignment changes occur. Manage inspections of completed work before it is approved for return to service, and that the proper inspection and maintenance records, reports, and forms required for such release are properly executed. Product Audits will be performed per schedule Process nonconformances and customer submittals per MRB procedures. Process customer rejected material(s), provide analysis, corrective actions and applicable reports as required per procedures and/or customer requests. Assist, manage and direct all personnel assigned or authorized to perform inspection functions, quality functions and ensure that proper inspection records, and forms used by the repair station, are properly executed prior to releasing the product for return to service. Provide training for technicians and assist in providing and holding customer training programs both on-site and off-site. Assist Repair Station Manager in scheduling, coordination, and performing required training. Provide Quality Assurance support to Suppliers, Customers and internal functions including Manufacturing, Assembly & Test cells and participates in continuous improvement activities in targeted areas Execute the Quality Assurance strategy to ensure product flow consistent with established industry standards, government regulations and various customer requirements Function as Lead Auditor to perform quality system audits to assess compliance to AS9100/ISO 9001 standards, FAA/EASA/CAA regulations and CASE requirements. Host & support Internal, Customer, Supplier and Third Party Audits as required Work collaboratively with applicable internal functional teams to improve key metrics including Supplier DPPM, RCCA responses and timely actions as issues are identified Actively support Cost-Out, Scrap/Rework reduction & improved First Pass Yield site goals and objectives Analyze organizational quality metrics and performs periodic reviews to evaluate results and recommends action plans to Quality Manager to close gaps at an operational level Contribute in using problem solving techniques & determining containment and Corrective Action solutions with applicable verification methods Contribute in the design and implementation of quality assurance and Repair Station training programs and conducts training in quality-related topics May participate in product development gate review meetings with launch activities including identification of customer expectations ensuring compliance that Quality requirements are understood, flowed down and met Other duties as assigned by the Quality Supervisor and/or Quality Manager Bachelor's degree from an accredited institution Minimum of three (3) years of work experience within Quality function in the Aerospace industry. Minimum of three (3) years of work experience in a FAA /EASA/CAA Repair Station This position requires access to export-controlled information. To conform to U.S. Government export regulations applicable to that information, applicant must be a U.S. person, defined as a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (green card holder), (iii) refugee under 8 U.S.C. 1157, or (iv) asylee under 8 U.S.C. 1158 Must reside within a 50 mile radius of Irvine, CA. Active Duty military are exempt from the geographical requirement Bachelor's degree in Engineering from an accredited institution ASQ Certified Quality Engineer (CQE), Certified Quality Auditor (CQA) Customer-specific quality registration schemes and certification processes experience (i.e. ISO9001, ISO/TS-16949, AS9100) Previous work experience of problem solving methods such as: Six Sigma, 8D, root cause analysis, and the associated statistical tools used to analyze problems, evaluate and complete improvement projects Working knowledge of process auditing techniques to ensure compliance to defined quality requirements Previous work experience in Lean Manufacturing and Process Variation Reduction concepts and tool sets as they relate to process/product variability, and root cause and corrective action determination Familiarity with engineering design and product reliability concepts and tool sets Certified DMIR and Repair person. Position Criteria: Working knowledge of process auditing techniques to ensure compliance to defined quality requirements Ability to learn product and end user application/specifications, including product testing requirements Knowledge of product manufacturing, assembly, test and inspection processes Strong knowledge of FAA/EASA/CAA regulations (e.g. 14 CFR Part 145, 14 CFR Part 21, etc.) and SMS (Safety Management System) LI-CD1 We are committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job-related reasons regardless of an applicant's race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law. Qualified applicants with arrest or conviction history will be considered regardless of their arrest or conviction history, consistent with the Los Angeles County Fair Chance Ordinance, the California Fair Chance Act and other local laws. You do not need to disclose your conviction history or participate in a background check until a conditional job offer is made to you. To request a disability-related reasonable accommodation to assist you in your job search, application, or interview process, please call us at 1-800-836-6345 to discuss your specific need. Only accommodation requests will be accepted by this phone number. We know that good benefit programs are important to employees and their families. Please note that specific programs and options available to an employee may depend on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

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Responsibilities

The Lead Quality Engineer is responsible for executing the Strategic Quality Plan and ensuring compliance with FAA, EASA, and UK CAA regulations. This role includes overseeing inspection standards, providing technical support, and managing quality assurance processes.