Manager, Flow Optimization at Ford Global Career Site

Chicago, Illinois, United States -

Full Time

Start Date

Immediate

Expiry Date

13 Feb, 26

Salary

0.0

Posted On

15 Nov, 25

Experience

2 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Value Stream Mapping, Waste Stream Optimization, Lean Manufacturing, Data Analytics, Process Performance Monitoring, Final Assembly Processes, Quality Operating System, End-of-Line Testing, Time Studies, Bottleneck Analysis, Project Management, Communication Skills, Root Cause Problem-Solving, Continuous Improvement, Team Building, Interpersonal Skills

Industry

Motor Vehicle Manufacturing

Description

Value Stream Mapping implementation and waste stream optimization LMM implementation and workgroup engagement ownership Standard work / Spider diagram analysis and value/non-value movement improvement GAP to Engineer Running Capacity analysis and improvement implementation Vehicle inventory management with First Run Capability vs MTTR analysis Primary focus being waste elimination at the workstation level Established and active employee resource groups High School Diploma or GED Required Preferred - Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Operations Management, or related field 3+ years of experience in manufacturing operations, production engineering, or industrial/process improvement roles Proven experience leading flow optimization initiatives in a high-volume Final Assembly environment is preferred Demonstrated expertise applying Lean manufacturing principles, including waste identification, standard work optimization, and takt-based flow Strong data analytics capabilities, including the use of dashboards and tools such as Power BI, Tableau, SQL, or advanced Excel for process performance monitoring Solid understanding of Final Assembly production processes, material flow, line balance, and station design In-depth knowledge of the Quality Operating System (QOS), including layered audits, control plans, and defect tracking systems Working knowledge of End-of-Line (EOL) testing procedures, test systems performance tracking, and test failure analysis Experience conducting time studies, and bottleneck analysis Familiarity with process control methodologies (SPC) Strong ability to collaborate with cross-functional partners, including Quality, Production Engineering, Maintenance, and Operations Demonstrated success driving continuous improvement and change management initiatives Excellent project management skills with the ability to lead multiple priorities simultaneously Strong communication skills with the ability to present performance insights and recommended actions to leadership Data-driven decision-maker with strong root cause problem-solving skills (e.g., 5-Why, A3, fishbone analysis) Bias for action and a continuous improvement mindset Master's degree Validated ability to resolve diverse issues and conflict situations Strong ability to lead a large organization; interface/manage plant hourly personnel, salaried personnel, and contract personnel Lean Manufacturing/Six Sigma Black Belt experience Proven ability to communicate and present to diverse audiences Strong analytical skills and quick decision-making capability Competent in the use of data for decision-making Aspiration for continued growth and new challenges Demonstrated leadership with outstanding interpersonal, team building, and communication skills

Responsibilities

The Manager, Flow Optimization will focus on implementing value stream mapping and waste elimination strategies at the workstation level. This role involves leading flow optimization initiatives and engaging with workgroups to enhance manufacturing processes.