Manufacturing Quality Engineer at American Battery Solutions

Springboro, Ohio, United States -

Full Time

Start Date

Immediate

Expiry Date

27 Apr, 26

Salary

0.0

Posted On

27 Jan, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Quality Assurance, Root Cause Analysis, Continuous Improvement, Process Improvement, Statistical Techniques, Problem Solving, Manufacturing Engineering, Customer Collaboration, Technical Support, Process Capability, Inspection, Failure Analysis, APQP, PPAP, BOM Understanding, Mechanical Aptitude

Industry

electrical;Appliances;and Electronics Manufacturing

Description

Job Summary: The Manufacturing Quality Engineer (MQE) is responsible for ensuring the quality of the parts produced meet all customer expectations. The MQE will quickly and effectively take necessary actions to identify root-cause analysis and partner with engineering and operations to resolve non-conformances. The MQE has the authority to stop the line or shipments but must lead the resolution and recovery. Responsibilities: * Develop, collect, and report leading metrics of internal and supplier performance to cross-functional management. Includes monitoring quality and scrap. * Support and drive Advanced Product Quality Planning (APQP) readiness for new products and deliverables: Measurement System Analysis (MSA), Inspection/Testing, and more. * Develop and submit Customer Production Parts Approval Process (PPAP) documents if required for new product launches. * Develop and lead internal process improvements that minimize production costs and defects. * Implement and monitor process capability for continuous improvement. * Provide process design input to Manufacturing Engineering to enhance manufacturability and product cost. * Lead and facilitate cross-functional meetings to develop PFMEAs, control plans, process flow diagrams, and work instructions in collaboration with manufacturing, engineering, logistics, and operations teams. * Provide technical support analyzing and/or performing failure analysis for discrepant production components, assemblies, and field returns. Apply appropriate use of statistical techniques. * Lead/Participate in continuous improvement initiatives focused on material cost reduction, capacity enhancement, and streamlining of the supply chain. * Read, understand, and verify Bills of Material (BOMs), assembly drawings, engineering tolerances, and other technical information. * Manage changes and deviations (product, process, supplier, documentation). * Define First Article acceptance criteria and ongoing quality requirements in collaboration with the Supplier Quality Engineer. * Receiving Inspection criteria with assistance from the Engineering team. * Makes recommendations to Engineering and Purchasing regarding supplier selection. * Coordinate monitoring of pre-launch production trial runs and ensure effective communication and knowledge transfer to the Manufacturing and Quality teams. Review and approve manufacturing and quality data and Product Sign Offs. * Apply Industrial Engineering concepts and tools to drive safety, accuracy, and productivity within the supply chain and company. * Determine when process stability and capability studies should be performed on existing processes. Review and analyze results. Recommend changes to processes based on findings and perform follow-ups to verify effectiveness. * Collaborate with customers to foster root-cause analysis, problem solving, defect reduction, issue resolution, and increased customer satisfaction. * Facilitate and promote the use of appropriate problem-solving techniques for effective root cause analysis and successful corrective action through structured problem-solving methodologies. * Supports daily and weekly activities related to managing the facility’s quality systems. * Focus on the floor support of the development processes to ensure timely launch of the new projects. * Adhere to federal and state regulations. * Adhere to all company policies, processes, and procedures. * Performs other duties as requested, directed, or assigned. * Predictable and reliable attendance. Position Qualifications: * Bachelor’s degree in Industrial, Manufacturing, Mechanical, or Electrical Engineering required. * Minimum of five (5) years of experience managing a certified quality management system (e.g., TS 16949, ISO). * Minimum of four (4) years of a proven track record of driving continuous quality improvement in a manufacturing environment. * Strong understanding of the measurement tools used in manufacturing and proven experience applying knowledge to perfecting in-place methodologies. * Experience in the automotive industry; Battery, Electronics, or Powertrain manufacturing preferred. * Previous work experience in an organization that supplied large Original Equipment Manufacturers (OEMs) preferred. * Exceptional mechanical aptitude (i.e., intuitive understanding of mechanical processes). * Customer quality assurance experience. Key Competencies: * Focuses on Quality: Drives work results with quality focus in actions and results. * Decision Making & Analysis: Makes sound decisions based upon a mixture of data-driven analysis, expertise, experience, and judgment; collects relevant information, seeking input from others, and identifies connections and/or root causes of problems. * Organization and Planning: Establishes a systematic course for self and/or others to assure accomplishment of objectives. Determines priorities and allocates time and resources effectively. * Delivers Results: Achievement oriented, feeling a sense of urgency to reach goals on time, if not before. * Integrity: Acts and makes decisions in a manner consistent with the needs of the public in the delivery of products/services. Acts in line with the culture and norms of both the organization and society in general. Physical Requirements / Working Conditions The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions. * Prolonged periods standing and / or walking in an industrial environment. * Ability to adjust focus, especially due to concentration on a computer screen. * May need to lift and carry up to 30 pounds and/or position the body to reach items on the floor/below knee level or reach overhead. * Works in temperature-controlled manufacturing and office environments and in industrial environments where safety shoes and safety glasses are mandatory. * The noise level in the work environment can be moderately loud. * Works in an environment with high voltage electricity present on the manufacturing lines which may require the use of personal protective equipment to protect the safety of the person. * May be required to recognize small numbers, letters, symbols, colors on prints, and/or operate field instruments/equipment. * Must be able to bend, lift, stretch, crouch, push, pull, stand, and carry as needed to inspect, service, and operate machinery, equipment, and gauges. * Visual acuity to read instructions, operate machines and inspect parts produced. * The ability to wear personal protective gear correctly most of the day. Why Join Us American Battery Solutions (ABS) provides comprehensive 100% employer paid benefit plans to employees and their family, competitive salary and retirement program. ABS employs a diverse and inclusive workforce. Benefits Overview * Paid time off includes 4 weeks, 15 holidays, and parental leave. * 100% company-paid medical, dental, vision, short-term disability, long-term disability, and life insurance. * Flexible Spending Account (FSA) and Health Savings Account (HSA) offerings. * Company provided 401K savings plan with immediately vested matching contributions to help you save for retirement. * Voluntary benefits offerings. * Tuition assistance. * Employee Referral Program. * Employee development and career growth opportunities. About Us American Battery Solutions Inc. (“ABS”) is a manufacturer of advanced batteries for commercial, fleet, and industrial on- and off-road vehicles. Located in the heart of the U.S. automotive region with facilities in Michigan and Ohio. In 2023, ABS was acquired by Komatsu, a world leader in construction, mining, forestry, and industrial heavy equipment in support of Komatsu’s 2050 carbon neutrality goal. ABS continues to operate as an independent entity serving Komatsu applications while continuing to expand and grow our core commercial, fleet and industrial business. As we have grown, ABS has assembled a world-class team of dedicated and experienced engineers. This team is equipped with a deep understanding of high-voltage, automotive-grade battery systems from concept development and prototyping, to testing and validation, to high-volume production. We pride ourselves on developing a diverse team of next generation battery experts. The Location - Lake Orion American Battery Solutions Headquarters and Innovation Center is located in the heart of South-East Michigan in Orion Township. Orion Township is a Pure Michigan Trail Town that has a long-standing dedication to enhancing trails and pathways in its community, which is home to the Polly Ann Trail, Paint Creek Trail, and Iron Belle Trail. The township boasts more than 50 miles of trails. Southeast Michigan also boasts some of the best eating around! Whether your interest is in furthering your education, enjoying one of the many regional sporting events, or enjoying the vast outdoors that Michigan has to offer, you’ll be at the center of it here! The Location – Springboro, OH American Battery Solutions Advanced Battery Manufacturing Center is located in beautiful and historic Springboro Ohio. Life in Springboro is all about the quality and character of our community and that is why Springboro continues to be a top-ten-rated City to live, work, play, and raise a family. In fact, Springboro was rated #3 among the top 10 communities in greater Southwest Ohio. In essence, Springboro appeals to everyone from young families to people looking for the perfect place to retire. Our great neighborhoods, excellent schools, safety, services, and amenities all contribute to Springboro’s exceptional quality of life. Springboro offers a variety of public programming that includes outdoor concerts, festivals, and fireworks. Our residents enjoy bike and walking trails, an 18-hole public golf course, a charming and vibrant historic district, and 501 acres of parks. AMERICAN BATTERY SOLUTIONS IS AN EQUAL OPPORTUNITY EMPLOYER.

Responsibilities

The Manufacturing Quality Engineer is responsible for ensuring product quality and resolving non-conformances through root-cause analysis. They will collaborate with engineering and operations to implement process improvements and monitor performance metrics.