Material Trial Engineer – Stamping & Assembly at Ford Global Career Site

Dearborn, Michigan, United States -

Full Time

Start Date

Immediate

Expiry Date

10 Mar, 26

Salary

0.0

Posted On

10 Dec, 25

Experience

2 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Material Trial Oversight, Process Validation, Sub-Assembly Coordination, CMM Shipment Management, Destructive Testing Analysis, CID Number Capture, Cross-Functional Coordination, Reporting, Communication Skills, Problem-Solving, Analytical Skills, Attention to Detail, Computer Proficiency, Manufacturing Processes, Joining Technologies, Dimensional Control

Industry

Motor Vehicle Manufacturing

Description

Trial Activity Oversight: Directly oversee and manage all trial-related activities within the assembly plant and bodyshop areas, ensuring trials are conducted efficiently and according to established protocols. Process Validation & Tracking: Meticulously track trial parts through the assembly process, validating critical manufacturing steps such as hemming, clinches, dimensional accuracy, and various joining technologies. Sub-Assembly Coordination: Coordinate the seamless integration and submission of Knock-Down (KD) kits or sub-assemblies into the main bodyshop line for trial purposes. CMM Shipment Management: Manage and coordinate the shipment of sub-assemblies to the Coordinate Measuring Machine (CMM) for precise dimensional analysis and validation. Destructive Testing Follow-up: Follow up on and analyze results from destructive testing when required, providing insights into material and joint integrity. CID Number Capture: Ensure that Critical Identification (CID) numbers are accurately captured during the assembly process for all trial materials, facilitating effective communication and traceability for Production Validation Team (PVT). Cross-Functional Coordination: Coordinate closely with Paint Engineers, the Production Validation Team (PVT), and Manufacturing Engineers (MEs) to gather and provide essential feedback regarding paint quality and overall Vehicle on Wheels performance during trials. Reporting & Communication: Attend and report out on assembly plant trial status to the BCSE (Body & Chassis Stamping Engineering) Trial Specialist on a monthly or bi-weekly basis. Education: Bachelor's degree in Engineering (e.g., Mechanical Engineering, Industrial Engineering, Manufacturing Engineering) or a related technical field. Experience: [Specify desired years, e.g., 3+] years of experience in an automotive assembly plant or bodyshop environment, with direct involvement in manufacturing processes, quality, or trials. Technical Expertise: Strong understanding of assembly processes, joining technologies (e.g., welding, riveting, bonding), hemming, clinching, and dimensional control principles. Problem-Solving & Analytical Skills: Proven ability to identify process issues, analyze trial data, and contribute to effective solutions. Coordination & Project Management: Excellent organizational and coordination skills, with the ability to manage multiple simultaneous activities and stakeholders. Communication Skills: Strong verbal and written communication skills, capable of effectively interacting with diverse teams and presenting trial status and findings. Attention to Detail: Meticulous attention to detail in tracking parts, capturing data, and validating processes. Computer Proficiency: Proficient in Microsoft Office Suite and relevant manufacturing systems. Travel: Ability to travel to various assembly plant locations as required. Experience with Ford's global manufacturing systems and processes. Familiarity with Production Validation Team (PVT) processes and requirements. Knowledge of CMM data interpretation.

Responsibilities

Oversee and manage all trial-related activities within the assembly plant and bodyshop areas, ensuring efficiency and adherence to protocols. Coordinate the integration of sub-assemblies and manage the shipment of parts for dimensional analysis.