Melt & Pour Coordinator at Boose at Cornwall Inc

North Cornwall Township, Pennsylvania, United States -

Full Time

Start Date

Immediate

Expiry Date

07 Jul, 26

Salary

0.0

Posted On

08 Apr, 26

Experience

2 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Foundry operations, Melt and pour coordination, Team leadership, Forklift operation, Quality control, Safety compliance, Equipment maintenance, Production scheduling, Performance management, Metal specification verification, Robotic pouring systems, Spectrometer operation, Furnace repair, Ladle repair, Process improvement

Industry

Manufacturing

Description

Description BQC FOUNDRY JOB DESCRIPTION Job Title: MELT & DECK COORDINATOR Employment Status: FULL TIME FLSA Status: NON-EXEMPT Department: CASTINGS OPERATION Position Reports To: CASTINGS OPERATION LEADER Summary Description: The Melt & Pour Coordinator is a hands-on role responsible for coordinating daily melt and pouring operations to ensure safety, quality, and production goals are met. This position works directly on the production floor. The Coordinator is responsible for enforcing procedures, addressing employee performance and behavior, and maintaining accountability among team members while performing essential melt and pouring duties. Essential Functions: Ensure completion of all daily melt and pouring tasks. Coordinate and support pouring and melt operations to meet production needs. Verify metal meets required specifications prior to use. Monitor melt back process to ensure workload demands are met. Perform periodic checks on castings to ensure quality and reduce scrap. Ensure all non-conforming scrap is re-melted daily. Oversee proper use and care of melt equipment, furnaces, and tools. Transport molten metal safely from furnace to pouring area. Pour molten metal into molds at proper rate and temperature. Follow molding schedules and verify shop card instructions (temperature, filters, part numbers, etc.). Communicate with furnace tender to ensure metal availability aligns with production needs. Identify and report unfavorable pouring conditions (run-outs, short pours, incorrect sequencing, etc.). Remove impurities from molten metal and dispose of materials properly. Operate robotic pouring systems as required. Complete pouring logs accurately and consistently. Maintain a clean, organized, and safe work environment. Report equipment issues or maintenance needs promptly. Work closely with the Castings Operation Lead to execute daily production goals. Ensure all work is performed in accordance with company policies, procedures, and safety standards. Operate forklift as necessary Perform chemistry checks as needed using the spectrometer. Perform furnace and ladle repair as trained. Perform all other job-related duties as assigned. Coordination & Accountability Responsibilities: Provide direction and support to team members on the floor. Ensure employees are following procedures, shop cards, and safety requirements. Address performance, attendance, or behavior issues in real time. Issue verbal warnings and document incidents; escalate for further discipline as needed. Maintain a firm, consistent, and professional approach when enforcing expectations. Communicate effectively with leadership regarding team performance and concerns. Skills or Experience Required: Minimum of 2 years of supervisory or leadership experience in a manufacturing or foundry environment. Forklift Certification a plus Ability to work in high-temperature and physically demanding environments. Demonstrated ability to hold employees accountable and address issues directly. Personal Protective Equipment Required: PPE Required Additional Information Head Protection: No Hearing Protection: Yes Glasses: Yes Side Shields: Yes Permanent Attachment (Yes or No): Yes Yes Face Shield: Yes Dependent upon task being performed. Goggles: No PPE Required Additional Information Sleeve/Arm Guards: Yes Dependent upon task being performed. Other Eye Protection: No Other Face Protection: No Chest Guards: No Gloves: Yes Dependent upon task being performed. Gloves: (other) Yes High Heat Gloves. Dependent upon task being performed. Wrist Protection: No Elbow Protection: No Knee Protection: No Half Apron: No Full Apron: Yes Dependent upon task being performed. Chaps: No Spats: Yes Dependent upon task being performed Boots: Yes Steel Toe. Slip-Ons only. Boot Covers: No Other Footwear: No Pants: Yes Pants may not be shorter than the Shoe/Boot being worn. Shirt: Yes Clothing Type: Yes Must be cotton or wool. Fall Arrest: No Respirator: No Requirements Other Position Demands or Requirements: Must be able to use the following machines, tools, equipment and/or work aids: PHYSICAL JOB DEMANDS: Known Specific Hazard Information: INSIDE / OUTSIDE: % Inside: 100 % Outside: 0 AVERAGE TEMPERATURE RANGE: Avg Low: 85 Avg High: 110 HIGH TEMPERATURE EXPECTED: (Degrees) 130 SUDDEN TEMPERATURE CHANGES: (Yes or No) No HUMID / WET: (Yes or No) No Humid / Wet - (Detail) EXTREME NOISE: (Yes or No) Yes NOISE LEVEL: 85-102 dbl EXTREME VIBRATION: (Yes or No) Yes WORKING SURFACE CONDITION(S): Uneven in some areas WALKING SURFACE CONDITION(S): Concrete Known Environmental Hazard Information FUMES: (Yes or No) Yes MIST: (Yes or No) Yes ODORS: (Yes or No) Yes GASSES: (Yes or No) Yes DUST: (Yes or No) Yes Other Known Hazard Information Use of overhead cranes and forklift operation Periodic heavy lifting Handling of molten aluminum Hot Parts Pinch points Rotating equipment Automated equipment Repetitive motion Trip hazards High ambient temperatures Head hazards

Responsibilities

The Melt & Pour Coordinator oversees daily melt and pouring operations to ensure production goals, safety standards, and quality specifications are met. This role involves direct supervision of team members, equipment maintenance, and hands-on participation in the casting process.