Mfg Controls Engineer at Ford Global Career Site

Dearborn, Michigan, United States -

Full Time

Start Date

Immediate

Expiry Date

17 May, 26

Salary

0.0

Posted On

16 Feb, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Controls Engineering, Software Architecture, Hardware Architecture, Simultaneous Engineering, Rockwell, Siemens, SCL, PLC Programming, CNC Controls, Motion Controls, Robot Integration, Vision Systems, Electrical Prints, Pneumatic Prints, Hydraulic Prints, AI Models

Industry

Motor Vehicle Manufacturing

Description

Lead the assembly and machining controls engineering deliverables for VOME & PTO programs, from simultaneous engineering through program launch for all Global PTO sites. Implement and apply standard software and hardware controls architectures across all programs/plants, following the VOME & PTO specification. Ensure the identification and capture of lessons learned along with their application to new programs, as well as the impact to existing strategies and standards. Lead simultaneous engineering meetings with Tier I suppliers to orchestrate controls program reviews with all interested parties. Participate in management program reviews and represent the controls organization in commodity discussions. Drive the controls organization to resolve issues, including feasibility, timing, cost and workload. Handle current scope program responsibilities. Deliver new model program work for various Powertrain programs supporting and working in either SE MI, Ohio or Windsor, ONT. Travel up to 80% during peak program times. Work off shift, as the need arises, during peak program install and launch times. Bachelors degree - pursuing and received by or before February 2022 Prefer a minimum of 5 years of implementation experience Established and active employee resource groups Bachelors degree in Electrical Engineering or Software Engineering or equivalent experience (Mechanical, Industrial, etc) Experience in controls engineering with strong ability to quickly learn and apply controls knowledge Applied experience in Structured Control Language (SCL) Including FC/FB Editing and creation Software programming experience in Rockwell & Siemens - both preferred Direct program experience with assembly, machining, and tooling for Powertrain & Vehicle equipment. Ability to Engineer & Implement controls architectures (hardware/software). Validated programming capabilities with Siemens, Schneider, Bosch PLCs and with CNC/Motion controls systems. Hands-on knowledge and ability to troubleshoot and fix PLC, CNC, robot, vision and other automation issues. Demonstrated skill in cell machining systems and integration of CNC controls, gantries and auxiliary equipment. Knowledge of assembly and machining RFID systems including complexity management, and QOS strategies. Knowledge of international electrical/safety standards (UL, ISO, IEC etc) and familiarity with internal/external safety processes (risk assessments, PSS, coordinated safety etc.). Able to read electrical, pneumatic, and hydraulic prints and design electrical, pneumatic, and hydraulic prints. Understanding of communication network architectures and field bus protocols. Knowledge of PTME IT standard footprint applications such as FIS, QLSM, QWX, GPTS, QDAS, OBL, PDS etc. Familiarity with program delivery elements from the cost study phase to launch. Process engineering knowledge including GPDS deliverables and plant operational impact of controls designs. Experience interacting with senior management, process engineering, safety, IT, and plant production teams. Self-starter, self-directed with organizational, communication, and interpersonal skills. Robust manufacturing background with heavy emphasis on production related controls experience Strong leadership skills with the ability to lead in the technical aspects of the role One or more years of experience with MS Office (Word/Excel/PowerPoint/Outlook). Ability to implement AI Models to existing workstreams to improve team efficiency. Experience using problem-solving skills within FMEA, DOE, DMAIC, 5D, 8D processes

Responsibilities

This role leads assembly and machining controls engineering deliverables for VOME & PTO programs globally, implementing standard software and hardware control architectures across all plants. The engineer must also drive issue resolution, capture lessons learned, and represent controls in management reviews and commodity discussions.