Plant Manager - Aluminium Wire Rod and Conductor at Masters India Private Limited

sawarda, Rajasthan, India -

Full Time

Start Date

Immediate

Expiry Date

03 Jan, 26

Salary

0.0

Posted On

06 Oct, 25

Experience

10 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Aluminium Metallurgy, Casting, Rolling, Drawing, Stranding Processes, Lean Manufacturing, TPM Practices, Preventive Maintenance, Predictive Maintenance, Quality Assurance, Statistical Process Control, EHS Compliance, Team Leadership, Cost Optimization, Production Scheduling, Energy Efficiency

Industry

Software Development

Description

Company Description Masters India, 44 year old group, which is into Manufacturing, Healthcare, Hospitality and IT with an aggregate turnover of INR 1000+ crores. We are expanding rapidly and are, therefore, looking for leaders to help the company achieve its goals. We are expanding rapidly and are, therefore, looking for leaders to help company achieve its goals. Job Description The Plant Manager will be responsible for leading all operations of the Aluminium Wire Rod and Conductor manufacturing unit. The role requires strong technical expertise in aluminium metallurgy, casting, rolling, drawing, and stranding processes, along with proven leadership in productivity, cost optimization, and quality assurance. Key Responsibilities: 1. Production & Operations Oversee continuous casting, rolling mill, rod breakdown, and conductor stranding operations. Ensure adherence to production schedules, quality parameters, and plant utilization targets. Optimize metal yield, energy efficiency, and throughput. Plan alloy changeovers (EC Grade, AL59, STAL, 6201, etc.) to minimize downtime. Implement lean manufacturing and TPM practices. 2. Maintenance & Technical Supervise preventive and predictive maintenance of melting furnaces, holding furnaces, CCR lines, and drawing machines. Coordinate with engineering teams for equipment upgrades, automation (PLC/SCADA), and process improvements. Ensure uptime targets (>90%) through robust maintenance planning. 3. Quality & Process Control Drive continuous improvement in rod and conductor quality – tensile strength, resistivity, elongation, and surface finish. Coordinate with QA team for metallurgical testing, spectrometer calibration, and ISO/QMS compliance. Implement statistical process control (SPC) for critical process parameters. 4. Safety, Environment & Compliance Ensure full compliance with EHS standards, pollution control norms, and statutory audits. Drive a culture of zero-incident operations. Coordinate with external agencies for environmental and energy audits. 5. People Management Lead, train, and motivate production and maintenance teams across all shifts. Build team capability through skill matrix tracking and training programs. Foster collaboration between production, maintenance, and planning teams. 6. Cost Control & Reporting Monitor OPEX, energy consumption, yield losses, and manpower efficiency. Coordinate with SCM and Finance for material planning, inventory control, and cost analysis. Prepare monthly MIS reports on production, rejection, and KPIs.

Responsibilities

The Plant Manager will lead all operations of the Aluminium Wire Rod and Conductor manufacturing unit, ensuring adherence to production schedules and quality parameters. Responsibilities include overseeing production, maintenance, quality control, safety compliance, and people management.