Plastics Process Engineer at Evapco

Taneytown, Maryland, United States -

Full Time

Start Date

Immediate

Expiry Date

15 Jun, 26

Salary

100000.0

Posted On

17 Mar, 26

Experience

2 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Thermoforming, Injection Molding, Extrusion, Pultrusion, Process Optimization, Tooling Design, Equipment Qualification, Validation, Commissioning, Root Cause Analysis, Lean Manufacturing, Six Sigma, Process Documentation, Cross-functional Collaboration, Polymer Behavior, Data-Driven Solutions

Industry

Industrial Machinery Manufacturing

Description

Basic Purpose of the Position: The individual in this position is responsible for the design, development, and optimization of the plastic processing equipment and manufacturing operations at Evapco, Inc. facilities worldwide, including thermoforming, injection molding, extrusion, and pultrusion. Major Areas of Responsibility: * Technical lead for all plastic processing operations, including thermoforming, injection molding, extrusion, and pultrusion. * Design, develop, and optimize manufacturing processes to improve efficiency, quality, and cost performance. * Partner with external suppliers to design and refine molds and associated equipment to meet product and process requirements. * Manage the qualification, validation, and commissioning new tooling, equipment, and technologies. * Collaborate cross-functionally with product development engineering and production teams to successfully launch new products. * Diagnose and resolve issues related to equipment, tooling, materials, and process parameters to ensure consistent product quality. * Create, implement, and maintain comprehensive process documentation, including work instructions, process flows, and control plans. * Lead continuous improvement initiatives utilizing Lean Manufacturing and Six Sigma methodologies to enhance productivity, reduce scrap, and eliminate waste. * Ensure compliance with safety regulations, environmental policies, and industry standards. Requirements: * Bachelor’s degree in Plastics, Mechanical, Industrial, or related Engineering discipline required. * Minimum of 3+ years of experience in plastics processing. * Strong technical knowledge of polymer behavior and forming principles, with required experience in thermoforming processes and equipment. * Proficiency in analyzing complex process issues, implementing data-driven solutions, and performing root cause analysis in a fast-paced production environment * Capability to manage multiple projects simultaneously while maintaining focus on safety, quality, and delivery objectives. * Excellent communication and team collaboration skills. * Proficiency in Microsoft Office Suite and Microsoft Project * Familiarity of Lean Manufacturing, Six Sigma, and continuous improvement methodologies. Work Environment & Physical Requirements: * Manufacturing environment with both shop and office presence * Intermittent standing, squatting, bending, pulling, and lifting throughout the workday * Infrequent lifting of 50 lbs. or less * Wear PPE when required – Manufacturing & Construction Areas * Standard working hours are 8:30 – 5:00, Mon – Fri (some flexibility possible) * Domestic and International travel will be required Evapco's Summary of Pay & Benefits: * The salary range consists of base pay and most recent profit sharing bonus amounts * Medical, Vision, & Dental Insurance * Employee Stock Ownership Program – we are an employee-owned company * Profit Sharing Bonus – which is paid twice per year * Pretax Savings & Investment Plan * Paid Holidays * Paid Vacation * Paid Maternity and Paternity Leave * Bereavement Pay * Company Paid Basic Life Insurance equivalent to base salary, with option for Supplemental Life election * Sick Leave * Long Term Disability

Responsibilities

The role is responsible for the design, development, and optimization of plastic processing equipment and manufacturing operations globally, focusing on thermoforming, injection molding, extrusion, and pultrusion. Key duties include leading technical aspects of these operations, refining molds with suppliers, managing equipment qualification, and resolving process-related issues.