Principal Casting Engineer at Beehive Industries

Loveland, Ohio, United States -

Full Time

Start Date

Immediate

Expiry Date

29 Mar, 26

Salary

0.0

Posted On

29 Dec, 25

Experience

10 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Metallurgical Science, Casting Simulation, Defect Analysis, Automation, Precision Casting, Process Innovation, Data Analytics, Digital Twins, Quality Compliance, Statistical Process Control, Technical Documentation, Additive Manufacturing, Robotics, Thought Leadership, Superalloys, Ceramic Shell Chemistry

Industry

Defense and Space Manufacturing

Description

. We are looking for a Principal Casting Engineer to serve as the lead technical authority for our internal casting needs. This is a hands-on, high-impact role dedicated entirely to ensuring Beehive’s innovative engine platforms have a fast, reliable, and vertically integrated path from design to flight-ready hardware. You will be the technical lead responsible for the internal casting of Beehive’s proprietary engine components. You will work as a core member of the team to translate complex engine designs into successful, high-integrity cast components. This role is critical to scaling precision casting operations, introducing new technologies, and supporting cross-functional product innovation. The ideal candidate will have a strong command of metallurgical science, casting simulation, defect analysis, and automation opportunities, with a track record of delivering complex components at scale. Key Responsibilities: Technical Leadership Act as the technical authority for the casting process, leading process definition, control, and continuous improvement across all programs. Mentor engineers in casting fundamentals, advanced metallurgy, and best practices. Review and approve gating/riser designs, shell configurations, and critical process documents for development and production programs. Process Innovation & Development Lead development of next-generation casting processes including single crystal (SX), directionally solidified (DS), equiaxed (EQ), and additive-enabled casting workflows. Develop robust casting parameters for nickel-based superalloys, titanium, cobalt, and advanced steels in vacuum or inert environments. Simulation & Data-Driven Engineering Oversee use of casting simulation tools (e.g., MAGMASOFT, ProCAST) to predict defects, optimize gating, and reduce trial iterations. Drive adoption of data analytics and digital twins to correlate process parameters with quality outcomes and productivity KPIs. Quality & Compliance Define critical-to-quality (CTQ) metrics and ensure compliance with AS9100, NADCAP, and program-specific specifications. Lead complex RCCA investigations using 8D, FMEA, and Six Sigma methodologies. Interface directly with stakeholders as the SME on casting process capability and conformance. Qualifications: Bachelor’s or master’s degree in Materials Science, Metallurgical Engineering, Mechanical Engineering, or equivalent. The ability to obtain and maintain a U.S. government issued security clearance is required. U.S. Citizenship is required, as only U.S. Citizens are eligible for a security clearance. 15+ years of progressive experience in precision investment casting, with at least 5 years in a principal or technical leadership capacity. Deep expertise in casting of superalloys, vacuum melting, ceramic shell chemistry, thermal control, and defect prevention. Demonstrated proficiency in casting simulation, statistical process control, and technical documentation. Experience with high-performance industries such as aerospace, defense, or IGT is strongly preferred. Preferred Competencies: Knowledge of automated foundry systems, robotics, and in-situ inspection technologies. Experience integrating additive manufacturing into the casting workflow (e.g., printed wax/ceramic patterns, hybrid cores). Strong business acumen with the ability to influence capital investment and product cost models. Thought leadership via industry publications, patents, or conference presentations. If this sounds like you, please submit an application with your resume. This could be the opportunity you are looking for to expand your skills, contribute to a winning team, and work with talented people who love what they do and take pride in our mission. Beehive Industries offers a comprehensive benefits package that includes group Medical, Dental, Life, and Short and Long-Term disability coverage from day one. We also offer a generous 401(k) Retirement Savings Plan with a Company match. Every role at Beehive Industries is bonus eligible, and will also receive equity in the company. Beehive Industries is committed to full compliance with applicable anti-discrimination laws. We are an equal opportunity employer and value diversity at our company. We strive to create an inclusive work environment and will not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.

Responsibilities

The Principal Casting Engineer will lead the technical authority for internal casting needs and mentor engineers in casting fundamentals. This role involves developing next-generation casting processes and overseeing the use of simulation tools to optimize production.