Job Title: Principal Research Engineer
Department: Engineering
Location: Elyria, OH
Clearance Requirement: Must be able to obtain a U.S. Secret Clearance
Citizenship: Must be a U.S. Citizen
Application Deadline: October 3, 2025
Job Summary:
We’re looking for a talented Senior Research Engineer with 15 or more years of experience researching and building mechanical systems. The role involves advanced stress analysis, electrical power systems integration, prototype development, and hands-on fabrication using advanced manufacturing techniques. The ideal candidate shows integrity and a focus on quality in their work, delivering reliable results with professionalism. The candidate will communicate project outcomes through detailed reports, presentations, and demonstrations, ensuring alignment with mission-critical objectives in a secure environment.
Key Responsibilities:
· Work with dynamic team on design, development, and testing of mechanical systems for customer sponsored projects in the aerospace, defense, and/or energy sectors.
· Perform computational and mathematical analysis to ensure system integrity and performance.
· Design and integrate electrical power systems to support mechanical system functionality.
· Collaborate with team on machine vision and machine learning system designs and integration.
· Develop and manufacture prototypes using manual machining, wire EDM, laser welding, and additive manufacturing techniques.
· Follow safety standards and take responsibility to keep yourself and others in a safe working environment.
· Author technical reports, deliver presentations, and conduct demonstrations to communicate program deliverables to stakeholders.
· Collaborate with cross-functional teams, including scientists, engineers, technicians, and project managers, to meet project goals.
· Utilize Microsoft Office Suite (Word, Excel, PowerPoint) for documentation, reporting, and presentations.
· Ensure compliance with Department of Defense (DoD) standards and security protocols.
· Provide technical guidance to project teams building a culture of quality, integrity, and continuous improvement.
Qualifications and Requirements:
· Experience: Minimum of 15 years in mechanical engineering or equivalent, with a focus on system design, stress analysis, testing, and prototype fabrication.
· Technical Skills:
o Proficiency in CAD/CAE software (e.g., SolidWorks, AutoCAD, CATIA, or PTC Creo).
o Expertise in simulation tools (e.g., ANSYS, MATLAB, or COMSOL Multiphysics) for stress, thermal, and fluid dynamics analyses.
o Hands-on experience with manual machining, wire EDM, laser welding, and additive manufacturing (3D printing).
o Knowledge of electrical power systems design and integration.
o Proficient in Microsoft Office Suite (Word, Excel, PowerPoint) for reporting and stakeholder communication.
· Communication Skills: Ability to produce written technical articles, deliver professional presentations, and conduct live demonstrations.
· Physical Requirements: Ability to lift up to 25 pounds and work in lab or manufacturing environments.
· Travel Requirements: up to 15%, hybrid work available after onboarding depending on phases of projects.
· Schedule Requirements: 40 hours per week with ability to perform occasional overtime based on project needs and upcoming company deliverables.
· Clearance: Must be eligible to obtain and maintain a U.S. Secret Clearance.
· Education: Bachelor of Science degree in mechanical engineering or related field.
· Soft Skills: Project management, problem-solving, and strong collaboration skills in multidisciplinary teams.
Preferred Qualifications:
· Experience with DoD or DoE projects, particularly in defense or aerospace sectors.
· Familiarity with Geometric Dimensioning & Tolerancing (GD&T) and ASME/ANSI standards.
· Certifications such as Project Management Professional (PMP), Certified SolidWorks Professional (CSWP) and Professional Engineer (PE).
· Education: Master’s degree in mechanical engineering or related field.
· Knowledge of advanced manufacturing processes or IoT integration in mechanical systems.
Application Process
Send your resume, cover letter, and references to info@aemi.us. If you have research projects, reports, or presentations that show your work, include them.
Note: This job requires following U.S. security rules, including getting a Secret Clearance and proving you’re a U.S. Citizen. We expect honesty in your work and actions.
Equal Opportunity Employer
American Engineering and Manufacturing, Inc. is an equal opportunity employer and welcomes everyone. We value people who do great research and encourage all who qualify to apply.
Job Type: Full-time
Pay: $124,000.00 - $140,000.00 per year

Benefits:

• 401(k)
• Dental insurance
• Health insurance
• Paid time off
• Vision insurance

Ability to Commute:

• Elyria, OH 44035 (Preferred)

Work Location: In perso

Please refer the Job description for details