Principal Thermal Control System (TCS) Design Engineer at K2 Space

Los Angeles, California, United States -

Full Time

Start Date

Immediate

Expiry Date

30 Jul, 26

Salary

220000.0

Posted On

01 May, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Thermal control systems, Fluid systems, Thermal testing, TVAC testing, Data acquisition, Mechanical design, Pump-driven fluid loops, Heat transfer, Instrumentation, Avionics, NX, AutoCAD, Thermal Desktop, Failure investigation, System architecture, Manufacturing

Industry

Defense and Space Manufacturing

Description

K2 is building the largest and highest-power satellites ever flown, unlocking performance levels previously out of reach across every orbit. Backed by $450M from leading investors including Altimeter Capital, Redpoint Ventures, T. Rowe Price, Lightspeed Venture Partners, Alpine Space Ventures, and others – with an additional $500M in signed contracts across commercial and US government customers – we’re mass-producing the highest-power satellite platforms ever built for missions from LEO to deep space. The rise of heavy-lift launch vehicles is shifting the industry from an era of mass constraint to one of mass abundance, and we believe this new era demands a fundamentally different class of spacecraft. Engineered to survive the harshest radiation environments and to fully capitalize on today’s and tomorrow’s massive rockets, K2 satellites deliver unmatched capability at constellation scale and across multiple orbits. With multiple launches planned through 2026 and 2027, we're Building Bigger to develop the solar system and become a Kardashev Type II (K2) civilization. If you are a motivated individual who thrives in a fast-paced environment and you're excited about contributing to the success of a groundbreaking Series C space startup, we’d love for you to apply. The Role You will own the end-to-end architecture, development, and lifecycle success of spacecraft thermal control systems (TCS) across both R&D and production programs. As the technical authority, you will define system-level thermal strategies and lead the design, integration, and verification of advanced active and passive thermal control solutions, including pump-driven fluid loops, heat pipes, and associated ground support infrastructure (test systems, diagnostics, instrumentation, and software tools). You will drive cross-functional alignment across mechanical, electrical, and manufacturing teams, ensuring thermal system designs are robust, scalable, and production-ready. This includes establishing design standards, verification methodologies, and qualification frameworks for high-reliability components for space environments. This role requires deep expertise in pressurized fluid systems (valves, pumps, accumulators, heat exchangers), thermo-mechanical instrumentation (temperature, pressure, and flow sensing), integrated avionics, and structural interfaces. You will lead system-level trade studies, risk assessments, and failure investigations, setting the technical direction for thermal performance and reliability. From early concept through production ramp, you will partner with design and manufacturing teams to ensure design for manufacturability and testability, define build and integration flows, and oversee the successful transition from prototype to high-rate production. Responsibilities Lead the design of active and passive thermal control systems using basic heat transfer and mechanical equations to size lines, pumps, accumulators, cold plates etc. Collaborate with lead engineers on design and iterate on TCS architecture Lead procurement of long-lead items and actively seek opportunities to shorten timeline Define the roadmap for future improvement of active TCS Planning and development of thermal cycle and thermal-vacuum testing campaigns Design and development of heater and cooling systems including control architecture Setup, commission, and maintain state-of-the-art test stands and instrumentation Develop data acquisition systems for active and passive thermal control systems Perform tests on novel pump fluid loop including feed systems, power electronics, and hardware-in-the-loop Develop testing and control scripts to conduct safe and reliable test campaigns of pump fluid loop and individual components Create formal documentation for development and production: test procedures, test reports, and standard operating procedures Troubleshoot electrical and mechanical test setups and hardware Document, compile, analyze, and present test data Basic Qualifications 6+ years of experience with thermal test experience in a high-rate manufacturing environment 4+ years of experience with sizing and testing fluid systems including pumps, valves, accumulators, heat exchanger, cold plates etc. Demonstrated experience with data acquisition for thermal and power related applications Experience with test plan development and execution Strong experience with thermal and TVAC testing including setup, instrumentation, and troubleshooting Demonstrated knowledge of NX or AutoCAD is preferred to design test fixtures Demonstrated knowledge of Thermal Desktop or equivalent software for fluid heat transfer Nice to Have Experience with basic and statistical data analysis Experience with signal conditioning to define optimal acquisition rate and understand when signal-to-noise ratio is not acceptable Experience with pumps testing Experience with avionics testing Experience with testing refrigeration systems Compensation and Benefits: Base salary range for this role is $175,000 - $220,000 + equity in the company Salary will be based on several factors including, but not limited to: knowledge and skills, education, and experience level Comprehensive benefits package including paid time off, medical/dental/vision/ coverage, life insurance, paid parental leave, and many other perks If you don’t meet 100% of the preferred skills and experience, we encourage you to still apply! Building a spacecraft unlike any other requires a team unlike any other and non-traditional career twists and turns are encouraged! If you need a reasonable accommodation as part of your application for employment or interviews with us, please let us know. Export Compliance As defined in the ITAR, “U.S. Persons” include U.S. citizens, lawful permanent residents (i.e., Green Card holders), and certain protected individuals (e.g., refugees/asylees, American Samoans). Please consult with a knowledgeable advisor if you are unsure whether you are a “U.S. Person.” The person hired for this role will have access to information and items controlled by U.S. export control regulations, including the export control regulations outlined in the International Traffic in Arms Regulation (ITAR). The person hired for this role must therefore either be a “U.S. person” as defined by 22 C.F.R. § 120.15 or otherwise eligible for a federally issued export control license. Equal Opportunity K2 Space is an Equal Opportunity Employer; employment with K2 Space is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Responsibilities

You will own the end-to-end architecture, development, and lifecycle success of spacecraft thermal control systems across R&D and production programs. This includes leading the design, integration, and verification of active and passive thermal solutions while driving cross-functional alignment across engineering and manufacturing teams.