Oldcastle APG (Fence, Rail, Deck)
Job ID: 511885
Oldcastle® APG, a CRH Company, is North America’s leading provider of innovative outdoor living solutions that enable customers to Live Well Outside. The manufacturer’s portfolio of premier building products inspires endless possibilities while providing enduring outdoor spaces where people can connect, reflect and recharge. Award-winning brands include Belgard® hardscape, Echelon® Masonry, MoistureShield® composite decking, RDI® railing, Catalyst& Trade; Fence Solutions, Sakrete® packaged concrete, Amerimix® mortar, Pebble Technology International® pool finishes, Lawn & Garden mulches and landscape features, and Techniseal® sands and sealant technologies.

JOB SUMMARY

The Process and Tooling Manager will be an essential part of project integration and drive overall efficiency into the facility. You will do this by resolving problems that interfere with production, by using your background in manufacturing and continuous improvement. You will oversee the tooling department and provide leadership to your people, while also working collaboratively with other departments. This role requires a background in plastic injection molding or equivalent industry experience.

JOB REQUIREMENTS

• Bachelor’s degree in plastics, engineering, chemical engineering or a related field required
• 5+ years supervisory experience in a manufacturing environment
• 5+ years experience injection molding tool design and manufacturing
• Familiar with ASTM testing standards preferred
• Well-developed organization skills
• Ability to read blueprints
• Proficient in Microsoft Office; Word, Excel, Outlook and PowerPoint
• Lean Manufacturing/ Six Sigma knowledge and experience preferred
• Strong interpersonal and communication skills
• Able to maintain confidential information
• Required knowledge of injection molding, plastics processing and technology

• Establish process conditions, set standards and establish proper procedures
• Troubleshoot molding processes and material or equipment issues
• Evaluate tooling for areas of concern, areas of improvement for quality and efficiency, and recommend improvements to optimize molding, setup, and overall manufacturing
• Assist in tool design, testing and manufacturing feasibility
• Supervise and document the PM program and repair of tools
• Serve as the primary authority for approval and authorization of new or improved systems, processes, equipment and resources associated with or affecting material utilization and engineering activities
• Collect and analyze data on individual processes to drive improvements in part weight, quality, and cycle times
• Supervise process technicians/tooling department and provide training in scientific molding practices and tooling department
• Leadership role in continuous improvement and cost reduction activities
• Recommend base materials, additives as well as new materials for purchasing
• Document and maintain mold process sheets for accuracy
• Use Lean Manufacturing, Six Sigma, and/or other techniques to analyze process data to determine capabilities as well as improvements
• Supervise programing of robots and peripheral equipment
• Additional items as needed to ensure smooth operation of the plant
• Oversee the organization and operation of the QA testing lab
• Manage testing of materials and blends to ensure process feasibility
• Ensure all lab equipment is certified/calibrated on a timely basis
• Ability to work with others to achieve corporate goals
• Perform other related duties as assigned by management