Process Engineering Specialist (Gear Lab development - Grinding/Lapping/Hob at Ford Global Career Site

Sterling Heights, Michigan, United States -

Full Time

Start Date

Immediate

Expiry Date

11 Jan, 26

Salary

0.0

Posted On

13 Oct, 25

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Process Engineering, Continuous Improvement, Manufacturing Processes, Quality Methods, Lean Manufacturing, Six Sigma, Bevel Gear Software, CMM Inspection, Project Methodology, FMEA, PPAP, DOEs, Problem-Solving Skills, Analytical Techniques, Ergonomic Evaluations, Action Plans

Industry

Motor Vehicle Manufacturing

Description

Support Manufacturing Process Engineering activity and development Drive continuous improvement in safety, quality and productivity Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products Develop action plans as required to investigate and prioritize quality concerns and verify corrective actions on internal processes and supplier processes Lead and conduct process audits to ensure process discipline is consistent with drivetrain guidelines Conduct job ergonomic evaluations and deliver corrective actions as required Analyze vehicle inventory root causes; engage in mapping and corrective actions to reduce vehicle inventory Create process and instruction sheets supporting quality methods and processes Deliver capable processes and tools for gears machining processes Hypoid Blade development and tool life improvements Milling and Hobbing machining development Heat treat distortion and fire checks validation Shot peening (Compressive Residual Stress) Anneal and tempering process Hypoid Lapping and Grinding development CMM inspection setups and validation Established and active employee resource groups Education: High School Diploma Experience: 5+ yrs of related experience Successful candidate must be able to demonstrate leadership in ONE FORD (leadership) behaviors combined with outstanding interpersonal, teambuilding, and communication skills Education: Bachelor's degree in Engineering Bevel Gear Grinding and Lapping, Hob and Milling. Bevel process understanding (blanking, grinding, lapping, honing, shot peening) Bevel gear software (Gleason and Klingenberg systems) P40 & Gleason Nano CMM Effective oral and written communication skills Lean Manufacturing and Six Sigma experience 8D and 5Why corrective action and problem-solving skills DMAIC and DMADV (DFSS) Project Methodology experience FMEA, PPAP, and DOEs experience

Responsibilities

Support Manufacturing Process Engineering activities and drive continuous improvement in safety, quality, and productivity. Lead process audits and develop action plans to address quality concerns and improve manufacturing processes.