Process Reliability Specialist at NextStar Energy

, Ontario, Canada -

Full Time

Start Date

Immediate

Expiry Date

11 Aug, 26

Salary

85000.0

Posted On

13 May, 26

Experience

2 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Mechanical Engineering, Precision Assembly, Root Cause Analysis, 8D Methodology, Technical Drawing Interpretation, CMM Inspection, Reverse Engineering, Inventory Analysis, Standard Work Development, MS Excel Macros, 3D Scanning, Electric Nut Runner Programming

Industry

Manufacturing

Description

This posting reflects a current vacancy NextStar Energy (NSE) is Canada’s first large-scale battery manufacturing facility. Located in Windsor, Ontario, NextStar Energy is dedicated to the development and innovation of sustainable and efficient energy solutions, empowering the future of mobility. At NextStar Energy, you’re joining a team where innovation, collaboration, and personal growth are at the heart of everything we do. We offer competitive compensation, comprehensive benefits, and a focus on your well-being. We provide customized training programs and select global learning opportunities to support your professional development and career growth. Your contributions are valued, and we are creating a company-wide rewards program to recognize them. Our leaders foster a supportive, trusting environment where your voice is heard. We believe that, together, we can achieve more. We are seeking a highly skilled Process Reliability Specialist to support the performance, reliability, and quality of anode, cathode and separator cutting operations within the Cell Equipment Technology team. Responsibilities: * Be a hands-on person in assembling the cutter modules as per the design specifications without any errors * Support optimal performance of cutter modules to meet cutting quality and reliability targets * Resolve recurring issues on the product related to cutter module as identified by the automated vision systems that identifies defects such as: edge quality, burrs, misalignment, material jamming and overall structural integrity of the cutting system * Verify, modify and build CTQ parameters and tolerances using inspection tools like Vernier, micrometer, height gauge, portable CMM etc. * Maintain detailed history of cutter module usage with measurable parameters and proof to aid in root cause analysis * Constantly analyze cutter module inventory based on the production plan, average replacement time and spare part lead time * Provide expertise on precision assembly and alignment of cutter components based on lessons learned from production issues * Interpret 2D, 3D, assembly mechanical drawings and specifications to support accurate setup and functionality * Design and develop assembly jigs for guide master to improve the accuracy and repeatability of the cutter module assembly * Deep understanding in evaluating fits and clearances, alignment conditions and wear patterns affecting performance * Develop measurement-based inspection criteria to evaluate the assembly quality of the cutter modules and drive consistency in the entire process * Support structured root cause analysis using 8D methodology for recurring mechanical and process quality issues * Ability to adjust machine parameters to stabilize the quality after major mechanical component replacement * Help reduce repeat failures through improved understanding and documentation. Analyze cutter module usage trends and improve the MTBR (Mean Time Between Replacement) * Develop standard work procedures for cutter module setup and assembly * Provide 100% on-floor support and knowledge sharing to technicians * Act as a subject matter expert during 4M test runs related to cutting parameter adjustments * Participate in global LG site lesson learned meetings in regard to cutter module improvements and apply the changes proactively * Be a hands-on person in assembling the cutter modules as per the design specifications without any errors * Support optimal performance of cutter modules to meet cutting quality and reliability targets * Resolve recurring issues on the product related to cutter module as identified by the automated vision systems that identifies defects such as: edge quality, burrs, misalignment, material jamming and overall structural integrity of the cutting system * Verify, modify and build CTQ parameters and tolerances using inspection tools like Vernier, micrometer, height gauge, portable CMM etc. * Maintain detailed history of cutter module usage with measurable parameters and proof to aid in root cause analysis * Constantly analyze cutter module inventory based on the production plan, average replacement time and spare part lead time * Provide expertise on precision assembly and alignment of cutter components based on lessons learned from production issues * Interpret 2D, 3D, assembly mechanical drawings and specifications to support accurate setup and functionality * Design and develop assembly jigs for guide master to improve the accuracy and repeatability of the cutter module assembly * Deep understanding in evaluating fits and clearances, alignment conditions and wear patterns affecting performance * Develop measurement-based inspection criteria to evaluate the assembly quality of the cutter modules and drive consistency in the entire process * Support structured root cause analysis using 8D methodology for recurring mechanical and process quality issues * Ability to adjust machine parameters to stabilize the quality after major mechanical component replacement * Help reduce repeat failures through improved understanding and documentation. Analyze cutter module usage trends and improve the MTBR (Mean Time Between Replacement) * Develop standard work procedures for cutter module setup and assembly * Provide 100% on-floor support and knowledge sharing to technicians * Act as a subject matter expert during 4M test runs related to cutting parameter adjustments * Participate in global LG site lesson learned meetings in regard to cutter module improvements and apply the changes proactively Minimum Qualifications: * Bachelor’s degree from an accredited university with 3+ years of mechanical engineering related experience. * Knowledge of guide master, bearing and fastener selection to optimize cutter module performance. * Experience in using 3D scanners to reverse engineer components. * Experience in programming and using electric nut runners. * Proficient in MS Office suite with intermediate to advanced excel sheet skills using macros. * Ability to manage multiple priorities in a fast-paced environment. * Strong attention to detail and ability to work well with cross functional teams. Preferred Qualifications: * Bachelor’s degree in an Engineering related field. Thank you for your interest in our company and the opportunity to join our team. We look forward to receiving your application and getting to know you better! NextStar Energy is proud to be an equal opportunity employer. Qualified applicants will be considered without regard to age, race, creed, color, national origin, ancestry, marital status, affectional or sexual orientation, gender identity or expression, disability, nationality, sex, religion, or veteran status.

Responsibilities

The specialist is responsible for the assembly, reliability, and quality of cutter modules within battery manufacturing operations. This includes performing root cause analysis using 8D methodology and optimizing Mean Time Between Replacement (MTBR) for equipment.