R & D Manager at Bharat Forge Aluminum USA, Inc.

Sanford, North Carolina, United States -

Full Time

Start Date

Immediate

Expiry Date

21 Jan, 26

Salary

0.0

Posted On

23 Oct, 25

Experience

2 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

CAD Software, SolidWorks, AutoCAD, DFM Principles, Forging Processes, Metallurgy, Heat Treatment Techniques, Project Management, Team Leadership, Technical Guidance, Cross-Functional Collaboration, Prototyping, Testing and Analysis, Vendor Management, Simulation Tools, Design Documentation

Industry

Motor Vehicle Parts Manufacturing

Description

Description Using knowledge of and experience with CAD software (such as SolidWorks or AutoCAD) to develop forging tooling and dies; DFM (Design for Manufacturing) principles to optimize forging tooling and die designs for ease of manufacturing, minimizing production challenges, and reducing costs; forging processes, materials, metallurgy, and heat treatment techniques to identify and resolve tooling and die production issues; and managing the entire lifecycle of forging tooling projects from concept to implementation including developing project plans, setting timelines, and tracking progress to ensure timely delivery of high-quality tooling solutions; in order to perform the following duties: lead a team of engineers and technicians in the design and development of forging tools, dies, and equipment; provide technical guidance, mentorship, and support to ensure projects are completed on time and within budget; collaborate with cross-functional teams including quality and production to develop and optimize forging tooling designs; ensure designs are cost-effective, efficient, and meet performance requirements; oversee the entire lifecycle of tooling projects from concept to implementation; develop project plans, set timelines, allocate resources, and track progress to ensure timely delivery of high quality tooling solutions; identify opportunities for process improvements, cost reduction, and efficiency enhancements in forging tooling design and manufacturing; implement best practices and innovative solutions to drive continuous improvement initiatives; apply DFM principles to optimize designs for ease of manufacturing, minimizing production challenges, and reducing costs; lead the development of prototypes and conduct testing and analysis to validate and refine designs according to customer, client, or company specifications; adapt existing product designs to meet new specifications and applications; utilize CAD software (e.g., SolidWorks, AutoCAD) to create and modify design drawings and 3D models; work closely with external vendors and suppliers to source materials, components, and services for tooling projects; manage vendor relationships, negotiate contracts, and ensure adherence to specifications and delivery schedules; perform structural and thermal analysis using simulation tools to ensure components meet performance and safety requirements; provide expert technical support in resolving product issues or production difficulties; and create and maintain comprehensive design documentation, including drawings, specifications, and design change records. Requirements Requires a Bachelors degree in Automotive, Manufacturing, or Mechanical Engineering plus two (2) years of experience evidencing demonstrable ability to perform the stated job duties. New hires subject to drug and background check. Fifteen percent (15%) or less domestic and international travel to various unanticipated locations for meetings and training.

Responsibilities

Lead a team of engineers and technicians in the design and development of forging tools, dies, and equipment. Manage the entire lifecycle of forging tooling projects from concept to implementation, ensuring timely delivery of high-quality tooling solutions.