Reliability and Shutdown Lead at HOLCIM SOLUTIONS AND PRODUCTS US L

Suez, Suez, Egypt -

Full Time

Start Date

Immediate

Expiry Date

19 Apr, 26

Salary

0.0

Posted On

19 Jan, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Reliability Engineering, Preventive Maintenance, Root Cause Analysis, Health and Safety, Maintenance Management, SAP, Analytical Skills, Quality Control, Troubleshooting, Planning, Communication, Continuous Improvement, Team Leadership, Cement Process Knowledge, Computer Literacy, ISO Standards

Industry

Construction

Description

Reliability and Shutdown Lead Job Purpose Contribute to achieving maximum long-term availability and reliability of the equipment and installations in the plant by supporting the implementation of appropriate preventive maintenance actions at the lowest cost and in compliance with H&S regulations. Lead the team in the development, implementation, and execution of scheduling and shutdown functions in the plant. Promote the Holcim maintenance management system and support the application of maintenance procedures, methods, and best practices within the team. Ensure scheduling of maintenance operations, looking for the optimum use of resources, equipment availability and maintenance cost. Manage the reliability program to optimize equipment performance and minimize unplanned outages. Collect failure data and implement corrective and preventive actions to improve equipment reliability. Collaborate with cross-functional teams, including operations and maintenance, to drive the implementation of best practices in reliability and asset management. Facilitate root cause analysis (RCA) investigations and drive continuous improvement initiatives. Lead the weekly KPIs follow up meeting as well as work scheduling confirmation for Week N+1 . Key Responsibilities 1-Health & Safety: Ensure adherence to relevant legislation, as well as the company's HSE Policies, Rules, and Standards within the team. Lead by example to maintain the highest degree of safety and safe working practices at all times. Implement Lafarge Safety Standards and Integrate safety into all maintenance operations and ensure working conditions and safety at work (Lafarge employees and contractors). 2-Functional: Ensure that all quality assurance and control devices are considered as critical equipment for the plant. Prioritize the notifications received from condition monitoring department and other creators and issue the corresponding corrective maintenance order. Contribute to plan annual shutdown programs. Establish preventive maintenance plans in cooperation with the production manager, electrical and mechanical maintenance manager and Capex Manager. Prepare and schedule the weekly maintenance programs and major shutdowns with his team and the assistance of the other department teams. Look for the best optimization of maintenance operations according to the availability of equipment and workforce. Monitor and ensure the maintenance work flow: Maintenance notifications (MN), Maintenance orders (MO) and maintenance backlog. Ensure that the maintenance practices comply with Quality Assurance Standards implementation during Shutdown. Develop and ensure the utilization of the Computerized Maintenance Management System. Ensure the permanent update of your own personal skills, develop. Ensure that adequate internal communication exists to avoid conflicts and misunderstandings to improve the department’s effectiveness. Control on key performance indicators for the department in conjunction with top-level management to implement and oversee process analysis and improvement. Lead in conducting Root Cause Analysis (RCA) for equipment failures, ensuring corrective actions are implemented to prevent recurrence. Utilize RCA findings to prioritize maintenance activities, focusing on high-impact areas to improve reliability and reduce downtime. Prepare Pareto analysis to identify the most critical equipment and failure modes, guiding the development and execution of maintenance strategies. Education Qualifications & Experience Education: Bachelors of Mechanical/ Electrical Engineering. Technical Skills: Strong technical knowledge of safety precautions, maintenance management, SAP, MMS, production process, product quality control, troubleshooting, planning, analytical skills, RCA process, ISO & Cement product. Knowledge of hydraulic, pneumatic and motor circuits, gearboxes, transmissions, welding techniques, lubrication, nondestructive tests and general mechanics. Knowledge of MAC (Maintenance Cement), ACS, PMA and Cost. Local Safety rules and regulations. Knowledge of quality management methods (ISO 9002) Excellent Knowledge of cement process. Computer literacy and CMMS. Experience: 5+ years’ experience in cement plant maintenance is a must. 1 Years’ experience with definition and implementation of preventive maintenance programs and routines.

How To Apply:

Incase you would like to apply to this job directly from the source, please click here

Responsibilities

The Reliability and Shutdown Lead is responsible for maximizing equipment availability and reliability through preventive maintenance and effective scheduling. They will lead a team to implement best practices in maintenance management and ensure compliance with health and safety regulations.