Senior HIL Test Automation Engineer at Ford Global Career Site

Long Beach, California, United States -

Full Time

Start Date

Immediate

Expiry Date

06 Jan, 26

Salary

0.0

Posted On

08 Oct, 25

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

HIL Testing, Power Electronics, Test Automation, Data Analysis, Matlab, dSPACE, Typhoon HIL, C/C++, LabVIEW, PWM Methodologies, ISO26262, SAE J1772, Test Management Tools, Automation Framework, Diagnostics Protocol, Bug Triaging

Industry

Motor Vehicle Manufacturing

Description

Experience in HIL testing of On-Board charger, DC-DC Converter, DC-AC Inverter Create HIL test strategies, test cases and scripts based on internal and regulatory requirements. Model Power electronics on Typhoon HIL Set-up test equipment and run hands-on tests. Support all release testing and bug triaging. Help identify gaps in requirements and review the requirements for testability. Work on setups to allow highly automated software release testing. Create data acquisition systems for test data recording. Utilize numerical data analysis tools to interpret test results. Document results and provide reports. Establish traceability using requirement management tools and version control. Investigate test failures through analysis and failure reproduction Established and active employee resource groups 5+ years of testing and validation experience. Bachelor/master's degree in electrical engineering, Computer Science, or similar. Working experience with matlab, PLECS, simscape, HDL coder (FPGA). Power electronics modeling experience with dSPACE/Typhoon/OPAL-RT. Experience modeling semiconductor components like SiC, GaN and Silicon. Knowledge of PWM methodologies, Dual active bridge DC-DC topology and Power Factor Corrector (PFC). Knowledge of lab instruments such as DMM, Oscilloscope, power supplies, and DAQs. Experience with industry standard I/O and communications interfaces, e.g, CAN, CAN-FD, LIN and Ethernet. Experience with HV systems. Excellent written, visual, and verbal communication skills. Experience setting up automation framework in python and/or Tracetronic ECU-Test. Ability to break down requirements into tests. Experience with Typhoon Schematic tools. Knowledge/familiarity of standards ISO26262 and SAEJ1772. Experience with automotive regulatory, environmental, reliability, and safety requirements. SAE, IEC, ISO. Experience with Test management tools like DOORS/Polarion/JAMA. Test automation set up experience like CI/CD Pipeline is a plus. Experience setting up the HIL on dSPACE/Typhoon/similar. Familiarity with diagnostics protocol like UDS ISO14229. Software development/programming experience in C/C++/LabVIEW.

Responsibilities

The Senior HIL Test Automation Engineer will create HIL test strategies, test cases, and scripts, while also setting up test equipment and running hands-on tests. They will support release testing, identify gaps in requirements, and document results.