Senior Manufacturing Engineer – Brazing and Joining of Aerospace Alloys at GE MOTORS

Evendale, Ohio, United States -

Full Time

Start Date

Immediate

Expiry Date

26 Sep, 26

Salary

0.0

Posted On

28 Jun, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Brazing, Joining of Aerospace Alloys, Vacuum Brazing, Furnace Brazing, Induction Brazing, Welding, Non-destructive Testing (NDT), Lean Manufacturing, Root Cause Analysis, New Product Introduction (NPI), AS9100, NADCAP, Process Simulation, Statistical Process Control (SPC), Problem Solving, Technical Leadership

Industry

Industrial Machinery Manufacturing

Description

Job Description Summary The aerospace industry demands advanced manufacturing processes to produce high-performance components that meet stringent safety, quality, and reliability standards. Brazing and joining of aerospace alloys are critical processes for assembling complex parts, such as turbine blades, heat exchangers, and structural components, where precision and material integrity are paramount. As GE Aerospace continues to scale new engine programs, expand services, and develop future technologies, the need for specialized expertise in brazing and joining is essential to ensure Safety, Quality, Delivery, and Cost (SQDC) objectives are met. Job Description Key Responsibilities Process Development and Optimization: Design, develop, and optimize brazing and joining processes for aerospace alloys, including nickel, titanium, and aluminum-based materials. Ensure processes meet stringent aerospace quality standards and customer requirements. Develop and maintain process documentation, including work instructions and standard operating procedures. Technical Leadership: Provide technical expertise in brazing techniques, including vacuum brazing, furnace brazing, and induction brazing. Proficiency in welding aerospace-grade materials, including nickel-based superalloys, titanium alloys, aluminum alloys, and stainless steels. Understanding of material behavior during welding, including thermal expansion, distortion, and metallurgical changes. Lead troubleshooting efforts for manufacturing challenges related to brazing and joining operations. Stay updated on emerging technologies and materials in brazing and joining. Knowledge of non-destructive testing (NDT) methods, such as X-ray, ultrasonic, and dye penetrant testing, to verify weld integrity. Continuous Improvement: Identify and implement lean manufacturing principles to improve process efficiency, reduce waste, and enhance productivity. Drive root cause analysis and corrective actions for process-related issues. Collaborate with the FLIGHT DECK team to align with GE Aerospace’s proprietary lean operating model. New Product Introduction (NPI): Support the introduction of new products by developing robust brazing and joining processes. Partner with design engineering teams to ensure manufacturability of new designs. Conduct feasibility studies and risk assessments for new processes. Oversee MRL development. Compliance and Safety: Ensure all brazing and joining processes comply with aerospace industry standards, including AS9100 and NADCAP requirements. Promote a culture of safety and ensure adherence to all safety protocols. Collaboration and Communication: Work closely with cross-functional teams, including design engineering, quality, supply chain, and operations. Provide training and mentorship to junior engineers and technicians. Communicate technical updates and project progress to stakeholders. #LI-AW2 Required Qualifications Bachelor’s Degree from an accredited college or university + minimum of 5 years of manufacturing engineering experience Due to the nature of the duties of this position, this role requires the individual to obtain and maintain US Government Security Clearance; prerequisite for a security clearance is U.S. citizenship Desired Characteristics Education: Bachelor’s degree in Mechanical Engineering, Materials Science, or a related field. Master’s degree preferred. Experience: Minimum of 7-10 years of experience in manufacturing engineering, with a focus on brazing and joining aerospace alloys. Technical Expertise: In-depth knowledge of brazing techniques and joining methods for aerospace applications. Familiarity with aerospace materials, including superalloys and lightweight alloys. Proficiency in process simulation tools and statistical process control (SPC). Certifications: NADCAP certification in brazing processes is highly desirable. Skills: Strong problem-solving and analytical skills. Excellent communication and collaboration abilities. Proficiency in lean manufacturing principles and tools. GE Aerospace offers comprehensive benefits and programs to support your health and, along with programs like HealthAhead, your physical, emotional, financial and social wellbeing. Healthcare benefits include medical, dental, vision, and prescription drug coverage; access to a Health Coach from GE Aerospace; and the Employee Assistance Program, which provides 24/7 confidential assessment, counseling and referral services. Retirement benefits include the GE Aerospace Retirement Savings Plan, a 401(k) savings plan with company matching contributions and company retirement contributions, as well as access to Fidelity resources and planning consultants. Other benefits include tuition assistance, adoption assistance, paid parental leave, disability insurance, life insurance, and paid time-off for vacation or illness. GE Aerospace (General Electric Company or the Company) and its affiliates each sponsor certain employee benefit plans or programs (i.e., is a “Sponsor”). Each Sponsor reserves the right to terminate, amend, suspend, replace or modify its benefit plans and programs at any time and for any reason, in its sole discretion. No individual has a vested right to any benefit under a Sponsor’s welfare benefit plan or program. This document does not create a contract of employment with any individual. This role requires access to U.S. export-controlled information. Therefore, employment will be contingent upon the ability to prove that you meet the status of a U.S. Person as one of the following: U.S. lawful permanent resident, U.S. Citizen, have been granted asylee or refugee status (i.e., a protected individual under the Immigration and Naturalization Act, 8 U.S.C. 1324b(a)(3)). Additional Information GE Aerospace offers a great work environment, professional development, challenging careers, and competitive compensation. GE Aerospace is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law. GE Aerospace will only employ those who are legally authorized to work in the United States for this opening. Any offer of employment is conditioned upon the successful completion of a drug screen (as applicable). Relocation Assistance Provided: Yes At GE Aerospace, we invent the future of flight, lift people up, and bring them home safely. We are a world-leading provider of jet engines, components, and integrated systems for commercial and military aircraft. At GE Aerospace, respect for people is core to our culture and commitment to FLIGHT DECK, our proprietary lean operating model. We attract, develop, and retain industry-leading talent from all backgrounds and cultivate communities where people are respected and empowered to reach their fullest potential. For the people of GE Aerospace, their work isn't just a job. It's their passion and purpose. We work and win as one team, accountable to each other and our customers, and we are always finding a better way to climb higher together. We were meant to fly.

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Responsibilities

Design, develop, and optimize brazing and joining processes for aerospace alloys while ensuring compliance with quality and safety standards. Lead technical troubleshooting, implement lean manufacturing principles, and support the introduction of new products through feasibility studies and risk assessments.