Senior Mechanical Engineer at Layer Zero

Aurora, Ohio, United States -

Full Time

Start Date

Immediate

Expiry Date

22 Apr, 26

Salary

0.0

Posted On

22 Jan, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Finite Element Analysis, Computational Fluid Dynamics, Mechanical Design, Simulation, Thermal Management, Heat Transfer, Structural Mechanics, Vibration Analysis, 3-D CAD Tools, Design for Manufacturability, Design for Reliability, Thermal Testing, Electrical Power Systems, UL Standards, IEC Standards, ANSI Standards

Industry

technology;Information and Internet

Description

Description OVERVIEW LayerZero Power Systems, Inc. is a leader in power management products for mission and process critical applications. Our customer base is comprised of companies in the computer service provider (on-line commerce, streaming, hosting, etc.), semiconductor manufacturing and financial sectors. LayerZero provides innovative products to ensure user safety and ultimate reliability of computers, servers, communication gear, and other critical equipment. LayerZero manufactures best-in-class products representing high-end solutions. LayerZero Power Systems is on a trajectory of sustained growth, with a loyal base of existing Fortune 100 customers and an expanding portfolio of new customers. To meet the challenge of growth and opportunities, LayerZero Power Systems is seeking additional Mechanical Engineers to join the engineering team. BACKGROUND We are seeking a Senior Mechanical Engineer with deep expertise in Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) to support the design and development of next-generation power systems products. The ideal candidate will play a key role in ensuring the mechanical integrity, thermal performance, and reliability of Static Transfer Switches and Power Distribution Units. Requirements Key Responsibilities: Lead mechanical design and analysis activities for power systems products including Static Transfer Switches and Power Distribution Units. Support sustaining engineering efforts to improve existing product designs through simulation and test. Perform advanced FEA simulations to assess structural integrity of enclosures, busbars, and mounting assemblies. Drive structural optimization through simulation-based design approaches. Conduct CFD analysis to optimize cooling airflow, temperature rise, and component thermal management in enclosed systems. Drive thermal design improvements through simulation-based design approaches. Validate analytical models through prototype testing and measurement. Contribute to design reviews, establish simulation standards, and coach junior engineers in analysis techniques. Support thermal related field support issues. EXPERIENCE, SKILLS & EDUCATION: • Bachelor’s or Master’s degree in mechanical engineering or related field (PhD preferred). • 5+ years of experience in mechanical design and simulation for electromechanical systems. • Experience with 3-D CAD tools (Solid Edge preferred) -- Required. • Expert in FEA and CFD. • Strong understanding of thermal management, heat transfer, structural mechanics, and vibration analysis. • Proven experience with design for manufacturability and design for reliability in sheet metal and electro-mechanical assemblies. • Hands-on experience with thermal and vibration testing. • Familiarity with electrical power systems is a strong plus. • Knowledge of UL, IEC, or ANSI standards for power equipment. • Excellent communication and documentation skills. WORK LOCATION: • Onsite in Aurora, OH.

Responsibilities

Lead mechanical design and analysis activities for power systems products, including Static Transfer Switches and Power Distribution Units. Support sustaining engineering efforts to improve existing product designs through simulation and testing.