Senior Mechanical Engineer - Value Engineering at Formlabs

Boston, Massachusetts, United States -

Full Time

Start Date

Immediate

Expiry Date

21 May, 26

Salary

155000.0

Posted On

20 Feb, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Value Engineering, Cost Reduction, Supplier Validation, Tooling Qualification, Technical Validation, Design For Cost, CAD Review, Validation Planning, Lab Testing, Data Analysis, Failure Investigation, Project Management, ECO Authoring, Process Improvement, First-Principles Reasoning, Reliability Testing

Industry

Computers and Electronics Manufacturing

Description

What Formlabs Does: Do you want to change how the world creates? At Formlabs, we’re building the tools that make it possible for anyone to bring their ideas to life, from cutting-edge products to life-saving medical devices. Our 3D printing technology powers innovation at more than 50,000 industry leaders worldwide, including Apple, Google, Tesla, New Balance, and NASA. Together, we’re helping creators design, prototype, and manufacture faster than ever before. We’re a team of hands-on builders, engineers, and innovators reinventing how the world makes physical things. If you’re ready to shape the future of fabrication, come build it with us. Your Impact: As the Mechanical Engineer for Value Engineering, you will own all VA/VE activities for our sustaining products. This includes maintaining a pipeline of VA/VE projects and driving design for cost, alternative supplier validation, or tooling qualification to reduce production costs of our products. In this highly visible, cross-functional role, you will deliver focused technical validation, drive streamlined project execution, and accelerate the implementation of savings across our product portfolio. Your work will directly improve product margins while ensuring all sustaining-phase changes are introduced safely, reliably, and with the right technical rigor. You will serve as the dedicated technical owner for the full validation lifecycle of sustaining-phase hardware changes — including cost reductions, second sourcing, tariff mitigation, and component optimizations. What You’ll Do: Evaluate proposed design, material, and supplier changes to determine technical risk, validation scope, and ROI. Review product CAD and organize teardown efforts to identify new cost down projects Develop clear, efficient validation plans in partnership with Sourcing, Manufacturing, and Design. Execute hands-on lab testing and coordinate extended testing with our China Test Lab. Analyze test data, lead failure investigations, and deliver decisive, data-driven “go/no-go” recommendations. Manage project timelines, cross-functional communication, and stakeholder alignment from kickoff through implementation. Review FAI/Cpk data and author ECOs to release validated changes into production. Improve the sustaining pipeline by creating lightweight tools, templates, and processes that increase clarity and throughput. About You: 5+ years of post-graduate experience as a mechanical engineer, with demonstrated ownership of VA/VE initiatives from concept through implementation A strong mechanical engineering fundamentals and use first-principles reasoning to understand how design or supplier changes affect performance, reliability, and manufacturability. You’re comfortable evaluating materials, geometries, and components, and can quickly identify the highest-risk areas that need validation. Possess hands-on experience running tests—building fixtures, executing experiments, gathering data, and refining setups as needed. You rely on data to drive decisions and can translate test results into clear, concise engineering reports that justify a path forward. Able to manage multiple projects with tight timelines and know how to prioritize the work that delivers the highest impact. Are a strong communicator who can work with cross-functional teams to align Sourcing, Manufacturing, and Design around technical decisions. Bonus Skills: Familiarity with reliability testing or failure analysis Experience working with overseas suppliers or manufacturing partners Background in value engineering or cost-down projects Our Benefits & Perks: Robust equity program to build future wealth through RSUs Comprehensive healthcare coverage (Medical, Dental, Vision) Low cost fund options in our 401K and access to advisors Generous paid Parental Leave (up to 16 weeks) Tenure-based paid Sabbatical Leave (up to 6 weeks) Flexible Out of Office Plan – Take time when you need it Ample on-site parking & pre-tax commuter benefits Healthy on-site lunches, snacks, beverages, & treats Regular sponsored professional development opportunities Many opt-in culture events across our diverse community And of course… unlimited 3D prints We are an equal opportunity employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status. Even if you don't check every box, but see yourself contributing, please apply. Help us build an inclusive community that will change the face of 3D printing. Compensation We are all owners of Formlabs and direct beneficiaries of our success. We believe that equity is a critical component of compensation at Formlabs, and we want our newest team members to understand the potential value of their equity compensation. Full time employees receive equity, in the form of RSUs. Your financial investment will grow with us in accordance to your impact. At Formlabs, base pay is one part of our total compensation package and is determined within a range. Your base pay will depend on your skills, qualifications, experience, location and expected impact on the organization. The annual base pay range for this role is: $112,000—$155,000 USD

Responsibilities

The Mechanical Engineer will own all Value Analysis/Value Engineering (VA/VE) activities for sustaining products, focusing on driving design for cost, alternative supplier validation, and tooling qualification to reduce production costs. This role involves serving as the dedicated technical owner for the full validation lifecycle of sustaining-phase hardware changes, including cost reductions and component optimizations.