Senior Mechanical Simulation Engineer at BYD Europe

Stuttgart, Baden-Württemberg, Germany -

Full Time

Start Date

Immediate

Expiry Date

17 Jul, 26

Salary

0.0

Posted On

18 Apr, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Structural simulation, Battery pack development, ANSYS Mechanical, Abaqus, HyperMesh, LS-DYNA, Nastran, Python, Static analysis, Nonlinear structural analysis, Fatigue life prediction, Modal analysis, Explicit dynamic modeling, Multi-physics simulation, Data regression, Model calibration

Industry

Motor Vehicle Manufacturing

Description

About BYD Our Purpose is to build a zero-emission future that reconnects humanity with nature. We are looking for talent that connects with this mission and want to create positive impact by joining a diverse and dynamic team. BYD is a leading, high-tech multinational, based in Shenzhen, China. Operates in four core fields of IT, automotive, new energy, and rail transit and employs over 300,000 people worldwide. As a global pioneer in New Energy Solutions BYD is dedicated to building a zero-emission ecosystem. About BYD Automotive GmbH Company Website: https://www.byd.com/de BYD Automotive GmbH is a subsidiary of BYD in Germany, which is an important part of BYD's international business in response to German customers and radiating the European market. As an essential part of the new energy field, BYD's battery business opening up all links in the entire industrial chain of energy from harvesting to storage, to application. The Blade Battery features high safety, long life cycle, and high performance. It has been verified by the market and highly recognized by the industry. Key Responsibilities: Lead static and nonlinear structural analysis of battery pack housing and frame structures. Perform structural assessment of aluminum die-casting and extrusion welding assemblies. Conduct bolt, weld, and adhesive joint modeling and validation. Perform modal analysis and optimize natural frequencies. Apply road load data(RLD) for durability assessment. Perform fatigue life prediction using SN/EN methods. Identify system-level durability risks. Bottom impact, Side impact, crush and drop simulations. Assess mechanical failure risks at cell level. Develop and execute explicit dynamic models using LS-DYNA. Model cell swelling behavior. Evaluate thermal expansion constraints. Analyze cooling plate deformation. Perform multi-physics coupled simulations(preferred). Conduct correlation analysis between simulation and test results. Perform data regression and model calibration. Provide design improvement recommendation. Directly facing clients, explaining solutions and project management. Skills, Qualifications, and Experience Required: Minimum 5 years of structural simulation experience. At least 3 years of battery pack or vehicle structural development experience preferred. Proficient in using at least 2 of the following CAE tools: ANASY Mechanical, Abaqus, HyperMesh, LS-DYNA, Nastran. Python scripting for automation. Good English and German in spoken and written. Ability to learn, strong communication skills and a high level of assertiveness complete your profile. We Offer: Competitive remuneration based on performance and experience. Opportunities for department and company-wide team building events. A chance to contribute to the transition towards zero-emission transportation and the decolonization of the economy. If you align with our mission and have the skills we need, apply to be our Senior Mechanical Simulation Engineer in Germany today. Join us in our journey towards a sustainable future! Location: Germany Stuttgart Type of Employment: Full-time

Responsibilities

The role involves leading structural and durability simulations for battery pack housings and vehicle components using advanced CAE tools. You will also be responsible for conducting multi-physics simulations, correlating results with physical tests, and providing design improvement recommendations to clients.