Senior Staff Engineer - FEA at AAR Corp.

Cadillac, Michigan, United States -

Full Time

Start Date

Immediate

Expiry Date

25 May, 26

Salary

0.0

Posted On

24 Feb, 26

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

FEA, Structural Analysis, Nastran, FEMAP, Ansys, Static Stress, Modal Analysis, Vibration Analysis, Creo, AutoCAD, Solidworks, FMEA, Root Cause Analysis, DoD Standards, Environmental Testing, Material Selection

Industry

Airlines and Aviation

Description

Summary: The ideal candidate will possess expertise in structural finite element analysis of multi-component assembly systems for military environments. Ensures reliability, efficiency, and compliance with demanding operational and transportability conditions. Performs a variety of engineering work including such areas as production design, manufacturing processing, test, analysis, development, and efficiency. What you will be responsible for: Structural and Component Design: Proficiency in analyzing complete container and shelter designs. Conducts engineering analysis using FEA software to determine and certify the safety and performance of new designs. Works with design team to evaluate and refine initial engineering designs before full-scale production. Performs calculations and simulations to identify potential design issues and recommends solutions. Analytically proves out new engineering designs to verify customer requirements and industry standards are met. Strong experience with Nastran, FEMAP, Ansys (or equivalent FEA software) for structural analysis including static stress, modal, response spectrum, random vibration, frequency response, transient stress, and critical buckling. Writes detailed engineering test reports for customer and government approval and certification. Familiarity with Creo, AutoCAD, Solidworks, SpaceClaim CAD 3D, or equivalent software models for structure analysis. Experience in Excel, Mathcad, Mathematica, or equivalent. Performs and directs testing to ensure compliance with engineering specifications. Environmental and Durability Engineering: Knowledge of designing systems to withstand shock, vibration, extreme temperatures, blowing sand/dust, and blowing rain tests. Familiarity with many aerospace, industry, and DoD standards including ISO 1496 or Convention for Safe Containers (CSC), MIL-STD-810, ASTM 1925, MIL-STD-1791 for transportability, and environmental testing. Expertise in material selection for corrosion resistance, lightweight construction, and overall robustness to ensure structural integrity under limited maintenance and harsh conditions. Integration and Optimization: Awareness of system integration challenges for military platforms. Ability to balance compact sizing for efficiency, and lightweight design while meeting performance requirements and maintaining operational redundancy for mission-critical reliability. Prototyping, Testing, and Validation: Hands-on experience building and validating prototypes, including testing at non-standard conditions. Skills (including special considerations for stringent requirements), for Failure Mode and Effects Analysis (FMEA), ensuring structure meets or exceeds ratings under military-specific demands. Troubleshooting and Field Support: Proven ability as a primary troubleshooter for systems in production and field settings, including root cause analysis and iterative design optimizations based on feedback. Regulatory Compliance and Documentation: Understanding of DoD regulations on transportability and environmental standards. Experience reviewing government technical specifications and designing equipment from the ground up to meet the requirements. Collaboration and Project Management: Ability to gather requirements through technical meetings and collaborate on cross-functional aspects like interface design. Useful skills in project tracking (e.g., using tools like Microsoft Project) and preparing status updates or reports. What you will need to be successful in this role: · BSME or Engineering Bachelors Degree from ABET accredited school or equivalent, may have a Master Degree and may be a registered professional engineer. · Minimum 5 years of relevant work experience. · Strong knowledge of Lean Manufacturing, Six Sigma, and continuous improvement tools. The rewards of your career at AAR go far beyond just your salary: · Competitive salary · Comprehensive benefits package including medical, dental, and vision coverage. · 401(k) retirement plan with company match · Generous paid time off program · Professional development and career advancement opportunities Physical Demands/Work Environment: The physical demands and work environment characteristics described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. · While performing the duties of this job, the employee is regularly required to sit; use hands to finger, handle, or feel; and talk or hear. The employee frequently is required to reach with hands and arms. The employee is occasionally required to stand and walk. · Some of work time is spent standing, lifting- up to 15 pounds, and bending. · Works within a manufacturing office setting and is occasionally exposed to heat, cold wet, and fumes/chemicals. · May be required to travel to customers’/suppliers’ sites. · While performing the duties of this job, the employee may be regularly required to sit, stand, bend, reach and move about the facility. AAR provides accommodation in accordance with applicable laws through all stages of the hiring process. If you require accommodation for any part of the application and/or hiring process, please advise Human Resources. #LI-EF1

Responsibilities

The role involves performing structural and component design analysis using FEA software to certify the safety and performance of multi-component assembly systems for military environments. Responsibilities include conducting various engineering analyses, writing detailed test reports for approval, and ensuring designs meet stringent customer requirements and industry standards.