A123 Systems, LLC in Novi, Michigan is hiring a Sr. MES Engineer
The Senior MES Engineer for Lithium-Ion Battery Manufacturing will be responsible for the design, implementation, integration, and continuous improvement of the Manufacturing Execution System (MES) within a high-tech lithium-ion battery production facility. This role will focus on optimizing manufacturing processes, enhancing production efficiency, ensuring quality control, and driving real-time data visibility. The Senior MES Engineer will work closely with IT, operations, engineering, and production teams to streamline processes and ensure that the MES supports the overall manufacturing goals.

MINIMUM REQUIREMENTS:

• Bachelor’s degree in Engineering, Computer Science, or related field
• Extensive experience with MES implementations, preferably in battery or high-tech manufacturing environments
• Strong understanding of manufacturing processes and systems integration
• Excellent project management and communication skills
• Experience with data analytics and continuous improvement methodologies
• Excellent verbal, written, and presentation communication skills and strong interpersonal skills with demonstrated ability to communicate effectively across levels and functions
• Passion for systemic problem-solving using systems and data-driven approaches

The must haves:

• 7+ years of experience in MES engineering and implementations
• Knowledge of industrial automation systems, including PLCs and HMIs
• Proficiency in programming languages such as Python, Java, and SQL
• Ability to integrate MES with ERP, SCADA, and PLC systems
• Experience in connecting IT systems to shop-floor systems
• Knowledge of lean manufacturing principles
• Familiarity with ISA-95 standards is plus
• Strong analytical skills to interpret complex production data
• Ability to identify process improvements and optimization opportunities
• Troubleshooting and problem-solving skills for system issues Knowledge of automation (e.g., robotics, AI-driven process control, machine learning applications) to improve production efficiency
• Experience in lithium-ion battery manufacturing or a related industry (e.g., electronics, automotive, energy storage) is highly preferred.
• Strong background in MES software, including systems such as Ignition, Rockwell FactoryTalk, Siemens SIMATIC IT, Wonderware, or similar platforms.
• Experience with industrial automation systems and data integration for real-time production monitoring.

• Lead the design and implementation of MES solutions tailored to lithium-ion battery module, pack and ESS container manufacturing processes
• Configure and customize MES functionalities for production scheduling, resource allocation, workflow management, and quality management
• Integrate MES with automation platforms, PLCs, and other manufacturing applications, if need, with ERP system
• Utilize data analytics to identify opportunities for efficiency improvements and cost reduction
• Collaborate with operations, engineering teams and IT to analyze manufacturing processes and implement solutions to improve throughput and quality
• Ensure MES solutions comply with industry standards (e.g., ISO, FDA)
• Support quality assurance processes, including batch tracking, traceability, and regulatory reporting
• Provide training to end-users on MES functionalities
• Support ongoing system maintenance and troubleshooting activities
• Lead MES projects from inception through implementation
• Manage scope definition, resource planning, timeline management, and stakeholder communication
• Drive requirement gathering with various stakeholder