Staff Thermal Engineer at Space Machines Company

Sydney, New South Wales, Australia -

Full Time

Start Date

Immediate

Expiry Date

03 Sep, 26

Salary

0.0

Posted On

05 Jun, 26

Experience

2 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

Skills

Thermal Analysis, Thermal Design, Thermal Desktop, Systema/Thermica, ESATAN-TMS, Python, Spacecraft Thermal Control, First-principles Calculations, Trade Studies, Thermal Testing, GMM/TMM Modeling, Systems Thinking, Passive Thermal Control, Active Thermal Control, Space Environment Analysis, Technical Documentation

Industry

Defense and Space Manufacturing

Description

About Us Our mission is to safeguard critical space infrastructure by providing the first integrated security platform to see threats, decide fast and respond at scale. Where spacecraft have traditionally been costly, slow to produce and require extensive effort to coordinate, SMC is developing systems that are produced at scale and operated with human-on-the-loop autonomy to drastically reduce the cost and complexity of orbital operations. As space becomes more congested and contested, the satellites that underpin modern life, including communications, navigation, financial systems, are increasingly exposed. We are developing the vehicles and software to protect them, working with commercial operators and government agencies across allied nations. Our approach is grounded in economics as much as engineering. The Optimus Viper Rapid Response Vehicle delivers genuine mission capability at a fraction of conventional spacecraft cost, designed for high-volume production and rapid deployment across all orbital regimes. Solstice OS, our AI-driven command and control platform, fuses space domain awareness data and automates mission planning and vehicle coordination, allowing smaller teams to manage larger constellations and respond to emerging situations in seconds rather than hours. The future of space depends on assets that can be inspected, monitored and protected in orbit. We are building the technology to make that possible. Why Join Us We're a start-up — things move fast, resources are lean, and we're building as we go. What we offer is opportunity: to learn at speed, grow with the company, and leave your fingerprints on something that's never been done before. At Space Machines Company, engineers, innovators, and problem-solvers join forces to push the limits of what's possible. If you want to build technology designed to protect and power humanity's future in space — and see your work make a visible impact — this is where you'll do it. How We Work We are builders first. We approach every challenge through a cycle of design, build, test, and refine — making ideas real, learning from results, and improving with each iteration. We challenge assumptions to make sure we're solving the right problems, and we strengthen our solutions through collaboration and feedback. We use process where it adds value and set it aside where it slows us down. There are a lot of firsts here, and we meet them with curiosity and courage. We win as one team. As our Staff Thermal Engineer, you will work alongside the Principal Thermal Engineer to analyse, design, and validate the thermal control systems that keep Optimus Viper operating across harsh orbital regimes, from LEO to GEO and beyond. You'll ensure our vehicles not only survive but perform through every mission phase, from launch through end-of-life. You'll spend your time on real projects from the beginning: building thermal models, running analysis cases at varying levels of fidelity, and translating results into clear recommendations that guide design decisions, while also supporting thermal test campaigns, design reviews, and close collaboration with avionics, structures, propulsion, power, GNC, manufacturing, and AIT. This is a unique opportunity to contribute to the fast-paced design, build, and testing of a Rendezvous and Proximity Operations (RPO) capable spacecraft. In this role, you own outcomes from end to end, including: Thermal Analysis – Develop, run, and maintain thermal models (GMM/TMM) of spacecraft, subsystems, and equipment using industry-standard tools (such as Thermal Desktop, Systema/Thermica, ESATAN-TMS, or equivalent). You will define hot, cold, and edge cases that drive the design, and correlate models against test and flight data. Thermal Design – Support the design and sizing of active and passive thermal control solutions. You will translate analysis into practical hardware recommendations the team can build against. Rapid Iteration – Execute hand calculations, spreadsheet models, and Python first-order analysis grounded in first principles. You will apply the right level of fidelity for the question at hand and turn analysis around fast enough to keep pace with fast design cycles. Trade Studies & Recommendations – Conduct trade-off studies on thermal architecture, balancing thermal performance against mass, power, cost, manufacturability, operational constraints and schedule. You will present key assumptions, problems, results, and conclusions to the Principal Thermal Engineer and wider team to guide real design decisions. Test & Validation – Support and execute thermal testing of our spacecraft and equipment. You will see your work through from analysis to chamber and get real feedback on how the design performs. Documentation & Reviews – Produce clear thermal analysis reports, design notes, verification evidence, and review material. You will support internal and external technical reviews, including reviews with customers and partners. Tools & Infrastructure – Develop and maintain internal thermal analysis tools, material property databases, model templates, and post-processing workflows. You'll help guide the tools and processes the team uses to improve speed, consistency, and traceability. About You You'll thrive in this role if you bring: A builder's mindset — turning ideas and theory into working systems through hands-on development, simulation, and testing. An iterative approach — designing, building, testing, learning, and improving with each cycle. Comfortable with weekly integration cadence and rapid validation of new algorithms. Collaboration and curiosity — working across disciplines and exploring beyond your own expertise. Exploring beyond your own expertise to solve novel problems in novel ways. Adaptability and ownership — thriving in a fast-scaling, evolving environment where requirements emerge from building. Driving outcomes end to end without waiting for perfect specifications. Proven experience: Bachelor's or higher in Mechanical, Aerospace, Space Systems, or related engineering discipline 2+ years delivering thermal analysis and design for space systems Hands-on experience developing and running thermal models using at least one industry-standard tool (such as Thermal Desktop, Systema/Thermica, ESATAN-TMS, NX Space Systems Thermal or equivalent) Understanding of the space environment and the drivers that shape spacecraft thermal design, including beta angle, eclipse and seasonal variation, and spacecraft attitude Ability to perform first-principles calculations and sanity checks to validate model behavior and support rapid design decisions Strong systems-thinking mindset, with the ability to interface across disciplines Working knowledge of passive and active thermal control hardware, including selection criteria, sizing, and interface considerations Bonus experience: Familiarity with space engineering standards (e.g., ECSS, NASA-STD, MIL-STD) Knowledge of the space environment and its impact on material/coating selection (ATOX, radiation, outgassing, contamination, plume) Experience translating mission CONOPs, operating modes, and dissipation profiles into thermal inputs Experience supporting or executing thermal test campaigns Experience with analysis of fluids and/or propulsion systems Experience developing Python tools for model post-processing, data reduction, test correlation, or automated reporting Understanding of systems engineering principles (requirements management, interface control, verification, MBSE) Start-up, New-Space, or other fast-paced development experience What You Actually Get You won't get rich quickly. But you'll get: Competitive salary – Fair pay for hard work. Commensurate with experience and the impact you'll have. Meaningful equity (ESOP) – Real ownership stake. Stock options that matter because you're joining early enough for them to matter. If we win, you win. Actual leave – Annual leave plus personal/sick days. Because even warriors need to recover. Public holidays – All of them. And freedom. Real freedom to build, decide, and move without waiting for permission. That's not a benefit you'll find in a package description, but it's worth more than most perks on this list.

Responsibilities

The Staff Thermal Engineer will analyze, design, and validate thermal control systems for spacecraft operating in LEO, GEO, and beyond. Responsibilities include developing thermal models, conducting trade studies, and executing thermal test campaigns to ensure vehicle performance across all mission phases.