Welcome to AALTO, where we’re blazing a trail to an extraordinary future! We’re not just rewriting the rulebook; we’re rewriting the skies themselves, propelling HAPS technology to unprecedented heights.
Imagine an aircraft soaring at 60,000 feet, fuelled by sunlight and flying for months above traditional air traffic. That’s us, AALTO’S Zephyr, the unrivalled pioneers of High-Altitude Platform Station (HAPS) technology. But that’s just the beginning! We’re on the verge of becoming the global leader in HAPS Connectivity as a Service (CaaS), connecting diverse needs in the Mobile and Satellite Network Operator market. We connect the diverse needs of our customers, whether it’s for rural connectivity, overlay capacity, disaster recovery, or new service provision. Plus, we’re opening doors in revolutionizing Earth observation, tracking, and communications, all while operating a carbon-neutral Zephyr HAPS fleet powered by sunlight.
Join us in this exhilarating journey at AALTO, where you won’t just be part of a team; you’ll be part of an eclectic, passionate group of visionaries shaping the future and pushing boundaries in the stratosphere. Ready to rewrite history with us? AALTO is not just creating an aircraft; we’re shaping a future of boundless possibilities.
Job Purpose:
Working as part of a team to manufacture, assemble and test the Zephyr Aircraft structure, while providing support to other areas of the Manufacturing Facility to ensure the on time and in budget delivery of aircrafts to achieve HAPS Global business requirements.

Responsibilities:

• The manufacture and assembly of aircraft structure (both sub-assembly and primary assembly).
• Using measuring equipment and calibrated jigs to carry out dimensional verification to the specification.
• Identify waste in assembly processes and implement activities to improve efficiency.
• Support shop safety initiatives and manage timely implementation of countermeasures to resolve problems.
• Post adhesive bonding quality check to meet quality assurance standards.
• Mitigate immediate risks including ‘stop work’ as well as escalate emerging risks, issues and shortfalls in a timely manner.
• Provide training, guidance, and mentorship to new and existing team members to support workforce development and knowledge sharing.
• Carry out daily housekeeping tasks to ensure health, safety, and operational requirements.

Requirements:

• Strong understanding of ability to read engineering drawings and follow process instructions.
• Strong hand skills and ability to trim, form and shape composite parts
• Knowledge of adhesive bonding techniques and processes for composite parts
• Dimensional verification to the specification.
• Understanding and practical knowledge of working in ESD sensitive environments.
• Works well under pressure, works hard to meet strict production targets.
• Clear and effective communication skills (both written and oral).
• EWIS (Electrical Wiring and Interconnection Systems) Training.
• Knowledge of general aircraft manufacturing/ maintenance and processes applicable to the aviation environment (Human Factors, FOD, Tool Control, Health & Safety & COSHH).
• Understanding of 6S.
• Attention to detail.
• Proficient computer skills, and use of the Microsoft Office suite.

Qualifications:

• Aerospace or Engineering Full Apprenticeship.
• Completed an NVQ Level 03 Qualification in Avionics Engineering or other relevant discipline.

Preferred Skills:

• Completed an NVQ Level 03 Qualification in Aerospace Engineering /Avionics Engineering or other relevant discipline.
• Previous experience in Aerospace, Space or other highly regulated sector.
• Understanding of manufacturing Pulse Lines.
• Understanding of Lean/ 6 Sigma.

• The manufacture and assembly of aircraft structure (both sub-assembly and primary assembly).
• Using measuring equipment and calibrated jigs to carry out dimensional verification to the specification.
• Identify waste in assembly processes and implement activities to improve efficiency.
• Support shop safety initiatives and manage timely implementation of countermeasures to resolve problems.
• Post adhesive bonding quality check to meet quality assurance standards.
• Mitigate immediate risks including ‘stop work’ as well as escalate emerging risks, issues and shortfalls in a timely manner.
• Provide training, guidance, and mentorship to new and existing team members to support workforce development and knowledge sharing.
• Carry out daily housekeeping tasks to ensure health, safety, and operational requirements