POSITION SUMMARY

Tool/Gear Regrind Technician is responsible to regrind used tool such as drills, gun drills, end mills, reamers, gears, and inspect reground tools and gear accuracy to support manufacturing operations.

REQUIRED SKILLS AND ABILITIES

Essential Skills and Experience:

• Production and Processing Quality - knowledge of material (tool and gear), processes, quality control, and other standards and techniques for maximum quality and availability.
• Mechanical - general knowledge of machines and tools.
• Minimum of 2 years of working in manufacturing environment, and good learning potential.
• Math skills – basic knowledge of mathematics, and ability to understand Work Instructions.
• Coordination – adjusting action in relation to other’s action and handling multiple tasks at the same time.
• Critical thinking – using logic and reasoning to identify the strength and weakness of alternative solutions, conclusions or approaches to problems.

EDUCATION/TRAINING/CERTIFICATIONS

• High School Diploma
  Requirements:

TRAVEL REQUIREMENTS

• Approximately 0 %
• Must be willing and available to travel to such locations and with such frequency as is necessary and desirable to meet business needs.

WORK ENVIRONMENT REQUIREMENTS

With reasonable accommodation:

• Must be able to operate a personal computer, telephone, and other office equipment.
• Must perform job duties onsite, when necessary, except those duties that are customarily or by their nature performed offsite (for example, offsite customer visits).
• Must be able to work effectively in a fast-paced environment.
• Must be able to work on multiple assignments at once, and complete assignments within deadline and budget (if applicable) with satisfactory quality.
• Must be able to operate as an effective team member.
• Must be committed to a high standard of safety and be willing and able to comply with all safety laws and all company safety policies.

ATTENDANCE/WORK HOUR REQUIREMENTS

• Must maintain an acceptable attendance record.
• Must be willing and available to work weekends and holidays as necessary and desirable to meet business needs.

The incumbent is expected to perform the following functions that the company has determined are essential to this position:

• Understanding gear cutting processes, tool regrind processes, wheel dressing processes, gears and tools inspection.
• Regrind tools on (2) Walter grinders, and (1) Utsunomiya grinder, manual lathe, manual milling, gear grinding, SV grinding, wheel dressing machine.
• Set up machines, confirm tooling and program for specific part, and any other information to ensure quality part.
• Perform machine check and calibration per schedule.
• Inspect quality of part to the Work Instruction and make necessary adjustments to ensure part quality.
• Interpret blueprints for gear and tooling.
• Assist Tool Preset Room (TPR) to ensure part quality, and to prevent production down time.
• Work closely with related departments to prevent minimum machines downtime and maintain machines accuracy.
• Precision grinding of tools with tolerance as tight as 10 microns.
• Inspect reground tools by using microscopes Top-Con and Zoller.
• Inspect gear product by using gear measurement machines.
• Maintains safety and clean working environment by complying with all manufacturing and safety guidelines, procedures and regulations.
• Creating gears and tools to support production.
• Maintain safety standard and safe working environment in the tool regrind area.
• Maintain quality standard and achieving target availability goals.
• Ensure all machines are set up to run efficiently.
• Work well in Team environment, and independently.
• Available to work overtime if needed