Validation Engineer at Katalyst Healthcares Life Sciences
Libertyville, IL 60048, USA -
Full Time


Start Date

Immediate

Expiry Date

23 Oct, 25

Salary

0.0

Posted On

23 Jul, 25

Experience

5 year(s) or above

Remote Job

Yes

Telecommute

Yes

Sponsor Visa

No

Skills

Manufacturing Systems, Equipment Qualification, Iso, Process Validation, Plastics Engineering, Gamp

Industry

Mechanical or Industrial Engineering

Description

Responsibilities:

  • Lead validation efforts for injection molding machines, auxiliary equipment (e.g., dryers, chillers, robots), and integrated automation systems.
  • Develop and execute validation protocols (SAT, FAT, IQ, OQ, PQ) for molding and downstream equipment.
  • Support the qualification of new production lines involving injection-molded components.
  • Perform process characterization, capability studies, and stability testing for moulded parts.
  • Collaborate with tooling, manufacturing, and quality teams to troubleshoot process issues and support process optimization.
  • Prepare and maintain validation documentation, including risk assessments, protocols, and summary reports.
  • Conduct temperature/humidity mapping of controlled areas and qualification of cleanroom equipment as needed.
  • Coordinate activities across both Buffalo Grove and Libertyville facilities to support project milestones.

Requirements:

  • 5+ years of validation experience in a regulated manufacturing environment (medical device or pharmaceutical preferred).
  • Direct experience with injection molding validation, including equipment qualification, process validation, and part testing.
  • Proficiency with automated manufacturing systems, including HMI/PLC controls.
  • Strong understanding of cGMP, FDA 21 CFR Part 11, ISO 13485, and GAMP 5 guidelines.
  • Demonstrated ability to work independently and manage multiple validation projects across facilities.
  • Experience with cleanroom and environmental system validation (ISO Class 69)’
  • Familiarity with SCADA systems, data loggers, and equipment calibration tools.
  • Experience validating downstream automation equipment such as conveyors, vision systems, or packaging lines.
  • Bachelor’s degree in engineering, Plastics Engineering, Mechanical Engineering, or related technical field.
Responsibilities
  • Lead validation efforts for injection molding machines, auxiliary equipment (e.g., dryers, chillers, robots), and integrated automation systems.
  • Develop and execute validation protocols (SAT, FAT, IQ, OQ, PQ) for molding and downstream equipment.
  • Support the qualification of new production lines involving injection-molded components.
  • Perform process characterization, capability studies, and stability testing for moulded parts.
  • Collaborate with tooling, manufacturing, and quality teams to troubleshoot process issues and support process optimization.
  • Prepare and maintain validation documentation, including risk assessments, protocols, and summary reports.
  • Conduct temperature/humidity mapping of controlled areas and qualification of cleanroom equipment as needed.
  • Coordinate activities across both Buffalo Grove and Libertyville facilities to support project milestones
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