Controls Engineer

at  Bharat Forge PMT Technologie LLC

Description:
Forge the Future with Cutting-Edge Technology! Become Our Next Controls Engineer and Power Precision in Every Strike!

REQUIRED SKILLS/ABILITIES:

• Proficiency in PLC programming (e.g. Allen Bradley), HMI development, and industrial robotics
• Knowledge of Allen Bradley Studio 5000, RS Logix5000
• Strong understanding of control systems, automation principles, and electrical circuits.
• Knowledge of ABB robot electronic maintenance and programming
• Knowledge of automated transfer systems like gantries and conveyors
• Understanding of schematics and program reading
• Knowledgeable in a variety of machine software
• Ability to work independently as well as with a team
• PLC experience, Forge Press troubleshooting experience, HMI experience, and AC/ DC servo drive experience
• Knowledge of safety standards (e.g., ISO 13849, NFPA 79) and experience implementing safety measures in control systems.
• Familiarity with AutoCAD or other electrical design software
• Strong algebraic mathematical ability
• Understanding of standard to metric conversions
• Effective communication and teamwork abilities
• Ability to multi-task in a fast paced environment
• Willingness to stay up-to-date with industry trends and advancements in control engineering
• Excellent computer skills and proficiency in Microsoft Office
• Project Management skills

EDUCATION AND EXPERIENCE:

• Bachelor’s degree in Controls related field (Electrical Engineering, Controls Engineering, or Mechanical Engineering) and 2-4 years’ experience in related field.

or

• Associate’s degree in Industrial Controls/Electronics, Mechatronics and 5-7 years’ experience in related field.
• Prior experience in a forging environment is a nice to have.

PHYSICAL REQUIREMENTS:

• Prolonged periods standing and walking.
• Able to bend, stretch, push, pull, and move as needed to reach, clean, and service machinery.
• Must be able to visually inspect machines.
• Must be able to lift and carry up to 50 pounds.

• Troubleshoot, diagnose, and repair plant equipment involving checking voltages, changing out bad components, switching out gauges, as well as making software adjustments
• Develop and design control systems for plant and automation equipment, ensuring they meet safety, quality, and efficiency standards
• Write, test, and debug PLC (Programmable Logic Controller) programs to control manufacturing processes, including ladder logic and structured text
• Create and maintain Human-Machine Interface (HMI) systems to enable operators to monitor and control equipment effectively
• Integrate robotic systems (ABB) into the manufacturing process, programming them for material handling.
• Research and recommend machine control upgrades to address outdated controls
• Maintain accurate documentation, including schematics, manuals, and change logs, to support maintenance and future upgrades
• Ensure all control systems and automation equipment adhere to safety standards and regulations, taking a proactive approach to mitigate safety risks
• Collaborate with cross-functional teams, including production, maintenance, and assurance, to achieve manufacturing goals
• Provide training and support to operators and maintenance technicians on control systems and automation equipment operation
• Other projects and responsibilities as specified
  Requirements: