Design Engineer

at  HalioGen Power

HalioGen Power enables the world’s decarbonisation by providing a resilient, sustainable and affordable technology to make renewable energy accessible anywhere, anytime, and for anyone.
Founded in 2023, HalioGen Power is a University of Manchester spin-off focused on disrupting the long-duration energy storage industry with our innovative flow battery. We partner with key institutions and accelerator programmes including SprinD, the Energy Innovation Agency, INEOS, Ansys, Innovate UK, PortXL and D2XCEL.
As we continue to expand, we’re looking for passionate, innovative thinkers who are ready to redefine what’s possible in long-duration energy storage. Joining our team means being part of a bold mission to unlock sustainable, reliable, and scalable energy solutions for the world. If you’re eager to work alongside industry experts, contribute to groundbreaking projects, and make a real impact on the planet’s future, we’d love to meet you.

Tasks

• Mechanical Designs: Produce Mechanical Designs of the redox flow battery prototypes.
• Electrolyte Flow and Circulation System Construction: Design and construct the electrolyte flow and circulation system, including the sizing, arrangement, and specification of pipes, valves, and pumps.
• Balance of Plant (BoP) System Design: Develop and optimize the BoP system with a strong focus on achieving minimum energy consumption for efficient operation.
• BoP Component Selection and Compliance: Select and design BoP components in compliance with relevant standards and regulations, such as the Pressure Equipment Directive and IEC standards for energy storage systems.
• Cost-Effective BoP Optimization for Production: Refine BoP designs to streamline volume production, including simplifying assemblies and reducing material and machining costs for cost-effective manufacturing.
• Technical Documentation and Part Specification: Create detailed technical documentation, including drawings and parts lists, to support production and maintenance processes.
• Supplier Collaboration and Quality Assurance: Work closely with suppliers to specify, procure, and quality test BoP components, ensuring a reliable and cost-effective supply chain.
• Electrolyte Storage Tank Development: Design and engineer tanks for electrolyte storage, ensuring durability and compatibility with system requirements.

Requirements

• CAD Software Expertise: Advanced knowledge of CAD software, such as SolidWorks, for designing and modeling components.
• Redox Flow Technology Knowledge: Strong understanding of Redox Flow Technology basics or related energy storage technologies.
• Corrosion Resistance and Material Compatibility: Experience with corrosion-resistant materials and understanding their compatibility with electrolytes, with a focus on long-term efficiency and safety.
• Fluid Mechanics and Flow Management: Solid understanding of fluid mechanics and flow management principles, with an ability to apply them to optimize system performance.
• Team Collaboration: Experience working effectively in interdisciplinary teams to drive cross-functional projects and solutions.
• International Standards and Regulatory Knowledge: Knowledge of international standards and norms for batteries and energy storage systems (e.g., ISO, IEC), or willingness to learn and adapt to relevant regulations.
• Processing Technologies: Knowledge of plastic-compatible designs and processing technologies.
• Prior experience: At least 3 years of professional experience.

Teamwork and personal responsibility are important to us. If you like to take on new tasks with a high level of motivation and would like to contribute to your success as a reliable team player, we look forward to getting to know you.
As a globally active company, we offer you attractive challenges in a new market segment of energy storage systems

• Mechanical Designs: Produce Mechanical Designs of the redox flow battery prototypes.
• Electrolyte Flow and Circulation System Construction: Design and construct the electrolyte flow and circulation system, including the sizing, arrangement, and specification of pipes, valves, and pumps.
• Balance of Plant (BoP) System Design: Develop and optimize the BoP system with a strong focus on achieving minimum energy consumption for efficient operation.
• BoP Component Selection and Compliance: Select and design BoP components in compliance with relevant standards and regulations, such as the Pressure Equipment Directive and IEC standards for energy storage systems.
• Cost-Effective BoP Optimization for Production: Refine BoP designs to streamline volume production, including simplifying assemblies and reducing material and machining costs for cost-effective manufacturing.
• Technical Documentation and Part Specification: Create detailed technical documentation, including drawings and parts lists, to support production and maintenance processes.
• Supplier Collaboration and Quality Assurance: Work closely with suppliers to specify, procure, and quality test BoP components, ensuring a reliable and cost-effective supply chain.
• Electrolyte Storage Tank Development: Design and engineer tanks for electrolyte storage, ensuring durability and compatibility with system requirements