Engineer, Induction Furnace

at  AL ITTEFAQ STEEL PRODUCTS CO

The Induction Furnace Engineer is responsible for ensuring efficient and reliable operation of the furnace, troubleshooting issues, implementing preventive measures and driving continuous improvement initiatives. The Induction Furnace Engineer collaborates with cross-functional teams to optimize furnace performance, improve energy efficiency, and maintain product quality. Responsible to carryout data analysis to identify obstacles, inefficiencies and opportunities for improvement in Plant Operations

COMPETENCIES/JOB REQUIREMENTS

Strong analytical skills with the ability to collect, study and interpret complex data.
Ability to manage and perform multiple complex tasks as part of the daily work assignment.
Proficiency in Microsoft Office suite, including Excel, PowerPoint and Visio.
Strong communication and presentation skills
Ability to adapt to extended working hours.
Experience in furnace operations and maintenance in manufacturing industry preferred.
Knowledge of furnace systems, including combustion processes, refractory materials, heat transfer, and control systems preferred.
Employee can be assigned to any other section as per plant requirement
Authority:
Authorized to take technical decisions in the assigned area with consultation of reporting authorities.
Authorize to sign as “Work Permit receiver / Issuer “in assigned area of responsibility.
Authorize to prepare PR/ Goods receipt / Goods issuance from store as per policy
Qualifications:

• Oversee the operation and performance of the furnace, ensuring they meet production requirements and quality standards.
• Monitor furnace parameters and adjust as necessary to maintain optimal operation.
• Develop and implement preventive maintenance programs for the furnaces, including regular inspections.
• Coordinate with maintenance teams to schedule and perform maintenance and repair activities on furnace equipment.
• Identify and diagnose furnace-related issues, such as temperature variations, energy consumption, refractory wear, and tapping chemistry.
• Analyze data, conduct root cause analysis, and implement corrective actions to resolve furnace problems and optimize performance.
• Collaborate with cross-functional teams, including production, quality, and maintenance, to address and resolve furnace-related issues.
• Monitor energy consumption and identify opportunities to improve energy efficiency in furnace operations.
• Conduct studies to optimize furnace parameters, aiming to improve product quality, reduce costs, and increase productivity.
• Lead continuous improvement initiatives related to furnace operations, maintenance, and performance.
• Implement process optimization projects, such as automation, control system upgrades, and equipment enhancements.
• Ensure compliance with safety regulations and standards in furnace operations.
• Identify and mitigate safety hazards associated with furnace systems, implementing appropriate controls and safety measures.
• Conduct safety audits and inspections, addressing any non-compliance issues and implementing corrective actions.
  Other Responsibilities:
  Conduct a data analysis to identify obstacles, inefficiencies and opportunities for improvement in Plant process.
  Monitor process audits and evaluate the effectiveness of implemented process changes, gathering feedback and making necessary adjustments.
  Create process documentation and guidelines, including standard operating procedures and workflow diagrams.
  Ensure that support documentation is developed, delivered, and uploaded on time
  Provide training and support to team members on new processes and best practices.
  Participate in Energy saving Committee activates in the plant.
  Commit with all EnMS roles and responsibilities as per the roles and responsibilities set by energy committee
  Carryout Investigations on Safety incidents/Quality deviations, prepare Corrective and preventive Action report and implementation of suggestions.
  Schedule employee shifts and coordinate with HR