Process Engineer

at  MacDermid Enthone Industrial Solutions

REQUIREMENTS & QUALIFICATIONS

• Proven experience (min 5 years) working as a process engineer in the chemical manufacturing industry.
• Prior knowledge on facility installations for chemical manufacturing plants will be an added advantage.
• Strong understanding of process optimization methodologies, statistical analysis, and process control techniques.
• Familiarity with safety regulations, environmental compliance, and hazard analysis methodologies.
• Proficiency in using process simulation software, statistical analysis tools, and computer-aided design (CAD) software.
• Excellent problem-solving, analytical thinking, and decision-making skills.
• Strong communication and interpersonal skills to collaborate with cross-functional teams.
• Self-motivated with the ability to work independently and drive projects to completion

EDUCATION

Bachelor’s Degree or equivalent experience in Chemistry or Industrial Engineering

JOB PURPOSE

As a Process Engineer in a plating chemical manufacturing company, you will be responsible for optimizing and improving manufacturing processes. Your primary goal will be to enhance productivity, efficiency, and quality while ensuring compliance with safety and environmental regulations, and to manage the plant related capex projects. You will collaborate with cross-functional teams, including safety, production, quality assurance, maintenance, and research and development, to drive continuous improvement initiatives. Your expertise will contribute to the company’s success by developing and implementing innovative process solutions and resolving technical challenges.

JOB RESPONSIBILITIES

• Analyze existing manufacturing processes and identify areas for improvement to enhance efficiency, reduce costs, and increase product quality.
• Develop and implement process optimization strategies and initiatives, including process flow diagrams, standard operating procedures (SOPs), and work instructions.
• Conduct feasibility studies and scale-up trials to ensure the successful transition of new processes from the laboratory to production.
• Collaborate with intercompany or research and development teams to transfer new technologies and provide technical support during the product development phase when required.
• Document process development activities, specifications, and validation protocols to ensure compliance with regulatory requirements.
• In collaboration with the EHS team, ensure compliance with safety guidelines and regulations, including OSHA and environmental standards, by implementing proper engineering controls and procedures.
• Perform risk assessments and hazard analyses to identify and mitigate potential safety hazards in the manufacturing process.
• Apply problem-solving techniques such as Six Sigma, DMAIC, and 5 Whys to identify the root causes of process issues and implement corrective actions.
• Utilize lean manufacturing principles to streamline processes, eliminate waste, and improve overall operational efficiency.
• Maintain accurate and up-to-date documentation of process changes, equipment modifications, and troubleshooting activities.
• Generate reports, metrics, and dashboards to communicate process performance and improvement initiatives to management and stakeholders.