QUALITY ENGINEER

at  TS Conductor

POSITION OVERVIEW

Summary: As Quality Engineer, you will be responsible for ensuring the safety and quality of our products and procedures through rigorous inspections, implementation of quality control measures, and identification of areas for improvement. You will collaborate with cross-functional teams to address quality issues, drive continuous improvement, and contribute to building high-quality products that exceed customer expectations. The position responsibilities require some work experience and a studied background in engineering or quality assurance, exceptional attention to detail, and a proactive mindset. The objective is to enhance your ability to identify and address engineering challenges, while implementing continuous improvement and driving toward operational excellence.

OTHER SKILLS/ABILITIES

To be successful as a Quality Engineer, candidates need to possess a combination of technical skills, problem-solving abilities, and interpersonal skills along with strong attention to detail and a continuous-improvement mindset. Key skills and abilities include:

• Technical Knowledge: Engineers should have a solid foundation in the relevant engineering principles and concepts related to their field. They should be familiar with engineering tools, software, and technologies commonly used in their industry. The position requires the ability to read and interpret gauges and record measurements. Basic understanding of ISO-9000, and proficient with Microsoft Office Suite or related software program.
• Analytical and Problem-Solving Skills: Engineers should have strong analytical skills to analyze complex problems and propose effective solutions. They should be able to break down problems into smaller components, conduct research, gather data, and apply critical thinking to identify the root causes and develop innovative approaches to problem-solving.
• Attention to Detail: Engineers must pay close attention to detail, ensuring accuracy in their work. They should be meticulous in following engineering standards, specifications, and documentation requirements. This position requires the ability to read and interpret safety rules, MSDS (Material Safety Data Sheets), operating and maintenance instructions, and any relevant manuals.
• Communication Skills: Effective communication is crucial for engineers to collaborate with team members, understand project requirements, and present their ideas or findings. They should be able to convey technical information clearly, both verbally and in writing. This position requires proficiency in the ability to speak and read English.
• Teamwork and Collaboration: Engineers often work as part of multidisciplinary teams. They should be able to collaborate effectively, share knowledge, and contribute to team goals. Being a good team player and demonstrating interpersonal skills is important in achieving project objectives.
• Adaptability and Learning Agility: Engineers should be adaptable to new technologies, changing project requirements, and evolving industry practices. They should be willing to learn and acquire new skills quickly as the engineering field continues to advance.
• Time Management and Organization: Engineers need to prioritize tasks, manage their time effectively, and meet project deadlines. They should be able to work on multiple assignments simultaneously and maintain a well-organized workflow.
• Professional Ethics: Engineers should demonstrate a strong sense of professional ethics, integrity, and responsibility. They should adhere to engineering standards, regulations, and safety protocols. Maintaining confidentiality and respecting intellectual property rights are also important aspects of professional conduct.
• Continuous Learning: Engineers should have a growth mindset and a commitment to lifelong learning. They should actively seek opportunities to enhance their technical skills, stay updated with industry trends, and pursue professional development activities.
• Leadership Potential: While not always a requirement at the junior level, possessing leadership qualities and the ability to take initiative can contribute to career growth. Engineers who show potential in leading projects, taking ownership, and mentoring others may have increased opportunities for advancement.

• Foster a zero-injury culture: conduct risk assessments and implement safety protocols to minimize hazards and ensure a safe working environment.
• Prepare and review In Process Inspection Report and Factory Inspection Report.
• Create, manage parameters and measurements for inspectors for recording data on test/inspection logs.
• Assist inspectors performing tests in the lab as needed.
• Manage the Calibration Log, JIRA software (for NCRs and CARs).
• Gather KPI numbers from key process stakeholders for the first two weeks of each month.
• Calculation Scrap Rates for KPI.
• Calculate FPYs of Inspection and Manufacturing processes each month.
• Develop procedure and culture to ensure a Nonconformance Record (NCR) is written for every deviation from a product requirement.
• Open a Corrective Action Report (CAR) for every significant NCR (i.e. costly scrap impact, safety concern, quality escape).
• Perform root cause analysis for open CAR to identify the primary root causes for the issue and include all stakeholders (operators, engineers, inspectors, supervisors).Set detailed guidelines on what needs to be checked and what the quality standards are.
• Eliminate process variation by creating, revising and strictly implementing a set of tightly and precisely defined procedures or quality standards that when exactly followed, ensure the final quality of the product.
• Implement and ensure other are following preventative quality tasks.
• Update our Quality Management System (QMS) with incidents, fixes and improvements.
• Audit our systems based on ISO requirements.
• Audit our system based on customer quality standards.
• Follow and ensure that the determined quality metrics are achieved for all manufacturing procedures.
• Monitor the entire production cycle and perform regular tests to identify potential malfunctions as early as possible.
• Inspect product materials and electrical systems for defects and durability.
• Prepare reports on malfunctions and corrective actions (e.g. number of defective raw materials per order).
• Review current blueprints and quality documentation.
• Track and report on quality assurance goals (e.g. reduce average turnaround time for quality checks by 20%).
• Coordinate with external quality assurance auditors and technicians to ensure legal compliance.
• Work with internal teams to increase customer satisfaction by improving the quality of the products.
• Follow Six Sigma techniques and tools for process improvement to improve the output quality of our process by identifying and removing the causes of defects and minimizing variability in manufacturing and business processes (ERP).
• Analyze quality data, identify trends, and develop solutions to optimize quality assurance and control performance and reduce costs.
• Create and manage process documentation including creation of SOPs, technical reports, specifications, and project plans.
• Maintain accurate records of quality and process changes, test results, and project progress.
• Ensure quality control to ensure adherence to engineering standards and specifications.
• Collaborate with cross-functional teams, including production, engineering and purchasing to identify quality improvement opportunities.
• Become a subject expert in the relevant field of expertise: provide technical support and training to quality and inspection personnel.
• Participate in meetings, conduct training, provide updates on progress, and contribute to effective communication within the team.
• Stay updated with industry trends, advancements, and best practices in quality engineering control and assurance.
• Adhere to relevant industry standards, regulations, and safety protocols to ensure that work meets legal and regulatory requirements.
• Assist in obtaining necessary certifications or approvals.
• Continuously work in a safe manner and maintain a safe and clean work area.
• Follow company rules and guidelines.
• Comply with cross-training and other training requirements.
• Other duties may be assigned as needed, such as supporting preventative maintenance tasks, spare parts, and tooling management.