Senior Process Engineer

at  Wieland Metals Singapore Pte Ltd

REQUIREMENTS:

• Bachelor Degree in Mechanical /Electrical/ Material Science Engineering preferred
• More than 5 years of experience as a Process Engineer with machine commissioning experience
• Possess good communication skills and is able to communicate with people of all levels
• Good team player, capable to organize and facilitate team activities
• Possess strong interpersonal skills
• Self-motivated to learn metal processing technology, precision engineering
• Committed to work long & odd hours
• Knowledge of non ferrous metal processing is essential (Stamping, rolling, annealing and slitting )
• Cold Rolling experience will be an added advantage
• Possess sound decision making, analytical and critical thinking skills
• Technical expertise on shop floor to make timely decisions to resolve engineering problems quickly & to ensure minimized low risk of losing yield & quality problems
• Problem solving methodology - SPC tools, DOE, FMEA & LEAN techniques
• Strong data analytical skills
• Basic skills in SAP (Material management)

New Equipment Installation Follow-up and Process Setup

• Collaborate with cross-fuctional teams to develop project plans for the installation and setup of new equipment and follow up with machine qualifications
• Lead the integration of new equipment into existing manufacturing processes, ensuring seamless compatibility and ensure all necessary machine manuals / Documentation follow-up and keeping them in order
• Study robustness of existing processes & introduce best fact-based process and implement process change implementations based on expertise
• Execute, maintain and champion PFMEA on all critical processes

Process Transfer and Stabillization

• Ensure all processes transferred from different sites are well documented, evaluated, qualified & matched with existing environment
• Provide technical support on process quality or process standardization for product/process industrialization
• Liaise with head quarter for continuous improvement of processes
• Ensure process stabilization including further optimization

Process Control

• Real time monitoring & analyzing of SPC charts including troubleshooting cases of non-conformance
• Work with production & maintenance to analyze lots on hold immediately & optimize overall process cycle times by removing redundant process steps
• Monitoring of Data trends for in-process specifications using SAP, PDA and other tools

Real Time Manufacturing Support

• Analyze real time problems, study & implement corrective actions
• Improve and Implement tools to support production processes, process specifications, procedures & TPM as and when required
• Analyze production problems & determine solutions through liaising with all parties involved & through studying past cases
• Provide guidance & work hand-in-hand with Equipment Engineering Team when handling machine issues
• Investigate customer claims and support our frontline in root cause finding as well as development of new solutions for our products

People Management

• Guide and train technicians on machine operations, including new process engineers
• Drive & technically support engineering teams to achieve an efficient work level

Promote Lean Culture

• Facilitate and be involved in LEAN Projects

Training & Development

• Provide Technical training to Technicians on current & new processes
• Training of new engineering assistants & imparting technical knowledge to them

Adhoc or special assignments

• Support any adhoc assignments by Head of Department
• Involved with special assignments of machine setup etc in other plants as per technical expertise