Engineering Specialist – Dynamometer & Teardown

at  Ford Motor Company

Functional Skills / Technical Skills:

• Proficiency in diesel engine operating theory or diesel knowledge would be advantageous.
• Understanding dyno operating systems & testing and the application thereof.
• Must be analytical and high attention to detail
• Must also be able to work independently and as part of a team when required.
• Must be able to use own initiative.
• Knowledge of dial indicators, calipers & micrometers for measurements and competent in reading gauges.
• Plant/department scorecard, objectives assessment and contributions to performance. %PM completion to schedule.
• Purchased services in place in time and maintained.
• List of projects and achievements.
• Compliance to health assessments and audits to determine compliance of above.
• Adherence to FPS and 5S Standards

Behavioral Skills / Leadership Behaviors:

• Well developed communication skills – written and verbal.
• People management skills.
• Innovation and Technical Excellence.
• Drive for results.

Special Knowledge/Skills Required:

• Proficient in MS Office (intermediate level in excel and PowerPoint).
• Being able to work a three-shift system.
• Be prepared to travel to customer or sister plants if and when required.
• Degree/National Diploma in Mechanical Engineering or NTC6 + Trade Certificate in Mechanical Engineering
• A minimum of 3 years’ experience. Experience in dynamometer testing will be advantageous
• Compile and maintain yearly COP (Conformance of Production) & PV (Production Validation) dynamometer test plan according to plant deliverables and engineering requirements. Coordinate special tests required.
• Coordinate any testing required at off-site test facilities (FERU).
• Supervise/Coach Evaluation Technicians in setting up, preparing & conducting the various tests required for the testing of various production models/units on the dynamometer.
• Ensure dynamometer availability, including all dress kits and spares, calibration & maintenance of equipment.
• Analyse test results, investigate any abnormalities, and compile test reports for submission to relevant departments. Analyse test data looking for themes, patterns, trends, out of specification, or out-of-control situations. Drive corrective actions for abnormalities.
• Coordinate teardowns, component measurements, evaluations, and cleanliness checks (green teardowns, COP tear downs, PV Tests teardown, and warranty) analyse the results and drive corrective actions for abnormalities.
• Liaise and benchmark other Ford production Dynamometer & teardown facilities to continuously improve and be best in class.
• Support quality concern investigations (internal, external & warranty).
• Torque equipment calibration.
• Drive & maintain FPS standards in area and maintain 5’s standard.
• Manage area budget.
• Attendance tracking of the Dyno area
• Tracking of Warranty teardown Plan and reviewing the final report.
• Assist with Teardown from other sister plant when required.

Please refer the Job description for details