Maintenance Planner

at  Danone

• Act as system owner/administrator for the Site CMMS
• Play a lead role in the optimisation of the Site CMMS and the development of the associated process flows
• Work with the Projects Engineering team to ensure the maintainability of new and modified installations
• Act as Maintenance Owner for project to maintenance handovers and ensure the integration of such into the relevant maintenance systems (i.e. all required data is up-loaded on to the system)
• Under the direction of the Site Asset/Technical Manager ensure the Site CMMS database is up-dated with all new asset details associated with recent projects upgrades
• Responsible for populating of Excel up-load templates with all asset details including:
• New functional locations and asset location structures
• Equipment details (makes, models, equipment classification, serial numbers etc…)
• BOMs & spare requirements
• Purchasing details
• PM routines, tasks and frequencies
• Conduct plant survey works to record Mechanical and Electrical equipment details
• Develop and implement validation checks to ensure all data is correctly transferred to the Site CMMS
• Removal/Retirement of redundant assets from the Site CMMS
• Up-load O&M Manuals and associated asset documentation to the Site CMMS
• Perform spares assessments and link spare parts details to associated assets in the Site CMMS
• P&ID mark ups and retagging of field equipment
• Ensure all equipment required for annual statutory inspections/certifications are included on the site asset register
• Coordinate with the Site Maintenance Specialist/Scheduler to ensure that services and inspections are scheduled and performed when due and that resultant corrective work is promptly performed
• Assist with the management of the sites Calibrations Contractor and associated programmes
• Provide support in site maintenance related RCAs and understand root causes of repeated equipment failures
• Help develop engineering solutions for repetitive failures and other maintenance problems
• Analyse equipment history data to ensure that current maintenance programs are effective and fit for purpose
• Play a supportive role in the development of the site Maintenance excellence strategy and programme
• Help reduce and improve maintenance work wherever feasible; assuring efficient and reliable operation of plant, process and equipment while protecting and prolonging the economic life of plant assets at optimal cost
• Drive plant reliability improvement programmes through the use of the following reliability engineering technics: FMEAs, OE/availability, RCM and condition based monitoring programmes
• Drive Preventative Maintenance programmes such as vibration, thermography and other predictive analyses and interpretation of results
• Provide coaching to the craft teams by sharing your skill-set and expertise in the areas of CMMS and asset care
• Provide system training and technical support where appropriate to the Maintenance Team
• Responsible for the generation of departmental KPI reports using the CMMS
• Support the Maintenance Stores Manager with his day to day activities (2 days per week):
• Provide SAP expertise to the Stores Manager, assisting with the integration of the new SAP system and associated changes in ways of working
• Provide cover for the Stores Manager in the event of holidays or absence
• Monitor the quality and delivery of goods, materials and services
• Preparation of weekly reports with full detailed analysis of spare parts/consumables usage and costs
• Liaise with the Maintenance team to ensure stock is available for maintenance
• Use the SAP system to carry out and record routine stock checks on the Maintenance Stores
• Management of contractor purchases orders in line with company procedures
• Process goods received notes and invoices for accounts
• Set up stores, label all spare parts and update on to the CMMS
• Responsible for Danone Internal Controls as assigned to you by the Internal Controller

About you

• Bachelor’s degree in Mechanical Engineering, Process Engineering, Electrical Engineering or related discipline
• A general understanding of a broad range of process equipment e.g. mechanical, electrical and instrumentation required
• Strong understanding of process equipment attributes and terminology essential
• Experience in working in an Industrial Maintenance of a FMCG, fast paced, high volume manufacturing environment with demonstrable and transferable skills highly desirable
• Knowledge of Computer Maintenance Management Systems (CMMS) or exposure to databases would be an advantage
• Ability to demonstrate good general administration, data/file management and documentation skills
• Proven problem solving and troubleshooting skills
• Experience using MS Office tools including Microsoft Excel & Microsoft Access
• Proficient numerical ability to record, interpret and analyse key process data
• Strong written, numerical and verbal skills

About us
Danone Nutricia Early Life Nutrition is a division of the Danone Group and the Macroom Supply Point is a strategic spray drying factory within the division as it is a major supplier of infant formula to other plants within the network.