Manufacturing Engineer 2

at  APPLIED COMPOSITES INC

Applied Composites (AC) is seeking an Engineer 2, Manufacturing who will work within a multi-functional environment to support the manufacturing of mission critical aerospace hardware. The ME works to create tooling methodologies, develop new manufacturing processes, and solve composite manufacturing challenges. The Engineer must have a skilled understanding fiber-reinforced composite material processing, aerospace part manufacturing techniques, composites material performance characteristics, and the equipment used to manufacture and test composite parts.
About AC: Come and join the Applied Composites team. We are a leading provider of complex composite components, assemblies, engineering and tooling to the aerospace, defense and space system markets. Our employees are treated with respect and given the support, knowledge, and resources they need to thrive. If you are looking for a company that values and develops its employees while offering engaging work, Applied Composites may be the place for you.

JOB ACCOUNTABILITIES:

• Develop manufacturing methods and processes, tooling details, and equipment specifications for current and new development programs
• Develop engineering Bill of Materials and estimate labor hours using historical data
• Work with company buyers to obtain raw material and specialty tooling necessary to complete the manufacturing tasks
• Creation and support of Manufacturing Readiness Review packages prior to first-part builds
• Develop manufacturing plans and detailed work instructions necessary for hardware fabrication
• Evaluate alternative composite materials and processes that improve component properties, reduce costs, and increase efficiency by performing trade studies and testing
• Oversee and contribute to engineering build projects from start to finish, ensuring that the project is executed on time
• Provide ongoing engineering assistance to the Operations department including troubleshooting of process operating problems, conducting special tests, developing reports, providing technical assistance, and aiding in design modifications

SKILLS:

• Demonstrates competency in the processing of composite materials, including hand lay-up, vacuum bagging techniques, adhesive bonding, and assembly
• Ability to read and interpret customer specifications and 2D engineering drawings with an in-depth knowledge of GD&T; and the ability to interrogate 3D CAD models to extract all engineering requirements
• Experience with process development planning including deconstruction of all relevant engineering requirements, creating engineering bill of materials (BOMs), developing manufacturing process flows, identifying tooling solutions, and estimating labor hours through all phases of the manufacturing process
• Experience defining or designing tooling requirements for lay-up molds and mandrels, trim & drill fixtures, manufacturing aids, and specialty hand tools used in fabrication of complex composite structures.
• Strong Microsoft Excel user
• Excellent writing and communication skills with ability to create clear and succinct presentations and reports to communicate processes and project results with internal and external customers
• Ability to write clear and conforming work instructions
• Knowledge of standard aerospace industry specifications and practices
• Proficient in the manipulation of 3D part definition using CAD software
• Experience in development & optimization of composite flat patterns using FiberSim ply generation software is a plus

Please refer the Job description for details