Process Engineer

at  OPmobility

Process Engineer
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Date: Jun 4, 2024
Location: Hendersonville, TN, US
Company: OP Mobility
Hungry for challenges? Join a group with innovation at its heart and contribute to the automotive revolution!
OPmobility is a world-leading provider of innovative solutions for a unique, safer and more sustainable mobility experience. Innovation-driven since its creation, the Group develops and produces intelligent exterior systems, customized complex modules, lighting systems, clean energy systems and electrification solutions for all mobility companies. With a €11.4 billion economic revenue in 2023, a global network of 152 plants and 40 R&D centers, OPmobility relies on its 40,300 employees to meet the challenges of transforming mobility.
OPmobility Lighting covers the entire lighting value chain, from components to complete headlamps, from traditional lighting to intelligent and high-performance products. The business group develops interior and exterior solutions that enable greater design freedom, enhanced safety and driver assistance.
Our ambition? Provide automakers with cutting-edge equipment and solutions to develop tomorrow’s clean and connected car.
Ensuring use of quality tools (FMEA, FTA, Six Sigma, DOE) by the program team during program development based on customer requirements and best practices.
Review and sign-off on pre-production part builds to verify parts to be sent to customers will meet engineering quality expectations. APQP Process
Lead and act on other team members to meet quality and projects goals.
Support on PO Lighting PLM engineering inputs for the program and change management process. (PPAP Process)
Accountable for meeting customer requirements regarding quality for all program phases using Internal procedures.
Drive program team and interface with customer to ensure Customer Specific Requirements (CSR) and PO Lighting Quality Requirements compliance. Make sure Quality items like Warranty, PPM, QR, MSA, Dimensional, etc. are studied and provide feedback to CBU for feasibility.
Consolidate special characteristics based on legal, customer and FMEA requirements and support on the process to elaborate/validate/approve official documentation for customer and suppliers (DFMEA,DVPR, PFMEA, poka yokes, Input to IP / EOL Test Specification, etc).
Actively participate on preparation for external or internal audits for engineering deliverables.
Lead Quality Core Tool Workshops (QCTW) and follow-up closure of opportunities defined in workshop.
Co-Participate with production quality in PO Lighting internal and Customer Run at Rate to identify top process quality issues and address them through corrective actions.
Support and Ensure accuracy for PD robustness studies/documents like boundary diagram, interface diagram, and P-diagram.
Lead team to use LPRS for test failures during development; drive teams to know root-cause before making PCA’s, and drive teams to make Lesson Learned Cards where read across is needed.
Review component drawings and understand the application requirements for each component. Understand all performance and engineering specifications applied to the parts.
Review warranty data and consolidate quality records, provide feedback to new programs and coordinate open issues regarding implementation of corrective and preventative actions from investigation process (including lessons learned process).
Drive in Technical Design Reviews (TDR’s) with the program core team on developing risk assessments and mitigation tools such as DFMEA, PFMEA and Control plan.
Ensure Design for Manufacturing, Design for Quality methods and Lessons Learned are incorporated by the Program Core Team.
Support Continuous Improvement process to keep updated documents related to product development, such as: TDR Checklist, Design guidelines PFMEA baselines, etc.
Cooperation and information sharing with international PO Lighting team (Americas, EMEA, APAC). Active participation/support on problems solving in all PO Lighting locations.
Responsible for Prototype and Pre-series builds related to documentation, quality control, parts approval for Customer delivery, communication to customer and product history.
Keeps the rules of working safety, fire protection and the valid government regulations.
Support Project Quality Engineers development thru mentoring/training.
Educational requirements:
BS in quality or equivalent required; mechanical, electronic engineering preferred
As a responsible company, OPmobility pays particular attention to diversity and equality within its teams and the Group commits to treat all job applications equally.
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Please refer the Job description for details