Process Engineer

at  UD TRUCKS

MINIMUM QUALIFICATIONS

• B.Eng/BSc/BTech/Diploma in Mechanical/Electrical/Industrial Engineering (Essential)

• At least 2 Years vehicle assembly/ vehicle manufacturing experience for Diploma holders and 1 year for Degree holders (Essential) in a process or

  manufacturing engineering role essential.

• Experience in commercial vehicle assembly will be an added advantage.

• New product introduction experience will be an added advantage.
• Project management especially new product introduction
• Computer Literacy (Excel, MS Project, CAD, Solid Edge).
• Time studies, data oriented and assembly line balancing knowledge.

RESPONSIBILITIES AND DUTIES

• To ensure the required Key Performance Indicators are achieved.
• To design and develop the assembly of jigs and fixtures to improve productivity
• To establish the optimum vehicle assembly sequence in order to improve productivity and quality.
• To specify and select the appropriate tools and equipment required per operation.
• To implement specification changes as determined by the design function within UD Trucks.
• To launch new models on the production line including project planning, production trials, start of production (SOP) and project reports.

• To ensure that jigs fixtures, tools, material handling equipment and lifting gear conform to occupational health and Safety Act (OHS Act) specifications as well

  as environmental regulations.

• To ensure that assembly manuals and sprints are updated and maintained on a regular basis.

• To continuously evaluate and analyze the assembly process and implement the necessary changes to improve productivity, quality and safety.
• To continuously perform process audits to establish whether vehicles are assembled to the set specifications and to implement corrective action.
• To determine the parts allocation per workstation to ensure that the line assembly sequence can be executed effectively.
• To specify the production system to internal customers (production and logistics) to direct their daily operations.
• To forecast future projects with estimated costing. (Drawings if required)
• To justify projects according to financial return, safety, environment and quality.
• Troubleshoot process problems using internal systems (Root cause Analysis).
• Support root cause analysis and implementation of corrective actions.
• Support the improvement of process yields, through-put, flexibility, productivity and capacity.
• Developing and improving processes and documenting procedures.
• Commissioning tools, equipment, tests and methods.
• Supports decision making processes on the best concepts, practices and procedures

• Compile documents to align with ISO 9001 (Safety Work Instruction, Standard Operational Procedures, Process Checklist, Process Flows, Process Audits and

  Lay-out, Process Failure Mode Effect Analysis)

• Support the implementation and sustenance of quality management (ISO9001), safety management (ISO45001) and environmental management (ISO14001)

  systems.

• Performing risk assessments with safety team.

• Prepare reports: Daily, Weekly and Monthly.

manufacturing engineering role essential.

• Experience in commercial vehicle assembly will be an added advantage.
• New product introduction experience will be an added advantage.
• Project management especially new product introduction
• Computer Literacy (Excel, MS Project, CAD, Solid Edge).
• Time studies, data oriented and assembly line balancing knowledge